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  • Examplepage for repair manual 4-cyl. injection engine (2 valve without intermediate shaft), Mechanics
  • Examplepage for repair manual 2 4-cyl. injection engine (2 valve without intermediate shaft), Mechanics
  • Examplepage for repair manual 3 4-cyl. injection engine (2 valve without intermediate shaft), Mechanics
  • Examplepage for repair manual 4-cyl. injection engine (2 valve without intermediate shaft), Mechanics
  • Examplepage for repair manual 2 4-cyl. injection engine (2 valve without intermediate shaft), Mechanics
  • Examplepage for repair manual 3 4-cyl. injection engine (2 valve without intermediate shaft), Mechanics

4-cyl. injection engine (2 valve without intermediate shaft), Mechanics

For Sharan

Original Volkswagen repair manual


14,14 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.026 KB

166 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Electronic power control (EPC) and Activated charcoal filter system. Show more
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Repair manual Sharan 4-cyl. injection engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Securing engine to assembly stand
    7
  • 1.4 Notes on installing
    8
  • 1.5 Tightening torques
    10
  • 1.6 Assembly mountings
    11
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    12
  • Crankshaft group
    13
  • 1 Dismantling and assembling engine
    13
  • 1.1 Dismantling and assembling engine
    13
  • 1.2 Removing and installing ribbed belt
    23
  • 2 Removing and installing sealing flange and pressure plate/drive plate
    25
  • 2.1 Removing and installing sealing flange and pressure plate/drive plate
    25
  • 2.2 Renewing crankshaft oil seal -belt pulley end
    28
  • 2.3 Removing and installing front sealing flange
    31
  • 2.4 Removing and installing drive plate
    33
  • 3 Removing and installing crankshaft
    36
  • 3.1 Removing and installing crankshaft
    36
  • 3.2 Crankshaft dimensions
    39
  • 4 Dismantling and assembling pistons and conrods
    40
  • 4.1 Dismantling and assembling pistons and conrods
    40
  • 4.2 Piston and cylinder dimensions
    45
  • Cylinder head, Valve gear
    46
  • 1 Removing and installing cylinder head
    46
  • 1.1 Removing and installing cylinder head
    46
  • 1.2 Removing, installing and tensioning toothed belt
    49
  • 1.3 Checking semi-automatic toothed belt tensioning roller
    54
  • 1.4 Removing and installing cylinder head
    55
  • 1.5 Checking compression pressures
    59
  • 2 Servicing valve gear
    61
  • 2.1 Servicing valve gear
    61
  • 2.2 Reworking valve seats
    66
  • 2.3 Replacing camshaft oil seal
    68
  • 2.4 Removing and installing camshaft
    71
  • 2.5 Checking hydraulic bucket tappets
    74
  • 2.6 Checking valve guides
    75
  • 2.7 Renewing valve guides
    76
  • 2.8 Renewing valve stem seals
    77
  • Lubrication
    80
  • 1 Removing and installing parts of the lubrication system
    80
  • 1.1 Removing and installing parts of the lubrication system
    80
  • 1.2 Removing and installing sump
    88
  • 1.3 Checking oil pressure and oil pressure switch
    91
  • Cooling system
    93
  • 1 Removing and installing parts of cooling system
    93
  • 1.1 Removing and installing parts of cooling system
    93
  • 1.2 Parts of cooling system body side
    94
  • 1.3 Parts of cooling system engine side
    97
  • 1.4 Coolant hose connection diagram
    102
  • 1.5 Draining and filling cooling system
    104
  • 1.6 Removing and installing radiator
    107
  • 1.7 Removing and installing coolant pump
    108
  • 1.8 Removing and installing thermostat
    110
  • 1.9 Checking coolant circulation pump (V50)
    111
  • Fuel supply system
    114
  • 1 Removing and installing parts of fuel supply system
    114
  • 1.1 Removing and installing parts of fuel supply system
    114
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    115
  • 1.3 Safety precautions when working on the fuel supply system
    121
  • 1.4 Rules for cleanliness
    122
  • 1.5 Removing and installing fuel delivery unit
    122
  • 1.6 Removing and installing fuel gauge sender
    124
  • 1.7 Crash fuel shut-off
    124
  • 1.8 Checking fuel pump
    125
  • 2 Electronic power control (EPC)
    132
  • 2.1 Electronic power control (EPC)
    132
  • 2.2 Function of EPC system
    132
  • 2.3 Servicing parts of electronic power control (EPC)
    133
  • 2.4 Checking accelerator pedal position sender
    134
  • 3 Activated charcoal filter system
    137
  • 3.1 Activated charcoal filter system
    137
  • 3.2 Function
    137
  • 3.3 Servicing parts of the activated charcoal filter system
    138
  • 3.4 Checking activated charcoal filter solenoid valve 1
    140
  • 3.5 Checking fuel tank breather
    141
  • Exhaust system
    144
  • 1 Removing and installing parts of exhaust system
    144
  • 1.1 Removing and installing parts of exhaust system
    144
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    145
  • 1.3 Silencer with mountings
    149
  • 2 Secondary air system
    151
  • 2.1 Secondary air system
    151
  • 2.2 Function
    151
  • 2.3 Removing and installing parts of the secondary air system
    152
  • 2.4 Checking secondary air pump motor
    155
  • 2.5 Checking combi-valve
    157
  • 3 Exhaust gas recirculation system
    157
  • 3.1 Exhaust gas recirculation system
    157
  • 3.2 Servicing parts of exhaust gas recirculation system
    158
  • 3.3 Checking potentiometer for exhaust gas recirculation
    160
Manufacturer's designation 4-cyl. injection engine (2 valve without intermediate shaft), Mechanics
Manufacturer Volkswagen
Suitable for Sharan (1995 - 2010)
Suitable car types 7M
Engine code ATM
Category Reparaturanleitung

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