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  • Examplepage for repair manual 4-cylinder injection engine (2.0 l engine, turbocharger) Volkswagen R GmbH
  • Examplepage for repair manual 2 4-cylinder injection engine (2.0 l engine, turbocharger) Volkswagen R GmbH
  • Examplepage for repair manual 3 4-cylinder injection engine (2.0 l engine, turbocharger) Volkswagen R GmbH
  • Examplepage for repair manual 4-cylinder injection engine (2.0 l engine, turbocharger) Volkswagen R GmbH
  • Examplepage for repair manual 2 4-cylinder injection engine (2.0 l engine, turbocharger) Volkswagen R GmbH
  • Examplepage for repair manual 3 4-cylinder injection engine (2.0 l engine, turbocharger) Volkswagen R GmbH

4-cylinder injection engine (2.0 l engine, turbocharger) Volkswagen R GmbH

For Scirocco GP

Original Volkswagen repair manual


19,58 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

6.882 KB

241 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger, Injectors and Intake manifold. Show more
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Repair manual Scirocco GP 4-cylinder injection engine Volkswagen R GmbH PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on the cooling system
    1
  • 1.2 Safety precautions when working on ignition system
    1
  • 1.3 Safety regulations for working on fuel supply
    1
  • 1.4 Safety measures when working on vehicles with a start/stop system
    2
  • 2 Identification
    3
  • 2.1 Engine number/engine data
    3
  • 3 Repair instructions
    5
  • 3.1 Rules for cleanliness
    5
  • 3.2 Foreign objects in engine
    5
  • 3.3 Contact corrosion
    5
  • 3.4 Routing and attachment of lines
    5
  • 3.5 Fitting radiator and condensers
    6
  • 3.6 Checking vacuum system
    6
  • Removing and installing engine
    7
  • 1 Removing and installing engine
    7
  • 1.1 Removing engine
    7
  • 1.2 Securing engine on engine and gearbox support
    15
  • 1.3 Installing engine
    17
  • 2 Assembly mountings
    20
  • 2.1 Assembly overview – assembly mountings
    20
  • Crankshaft group
    22
  • 1 Cylinder block (pulley end)
    22
  • 1.1 Assembly overview - poly V-belt drive
    22
  • 1.2 Assembly overview - sealing flange, belt pulley end
    24
  • 1.3 Removing and installing poly-V belt
    25
  • 1.4 Renewing crankshaft oil seal - belt pulley end
    27
  • 1.5 Removing and installing sealing flange on pulley end
    31
  • 2 Cylinder block, gearbox end
    35
  • 2.1 Assembly overview - cylinder block, gearbox end
    35
  • 2.2 Removing and installing sealing flange on gearbox side
    36
  • 2.3 Removing and installing flywheel
    40
  • 2.4 Removing and installing drive plate
    42
  • 3 Crankshaft
    45
  • 3.1 Assembly overview - crankshaft
    45
  • 3.2 Crankshaft dimensions
    47
  • 3.3 Allocation of main bearing shells
    47
  • 3.4 Removing and installing sender wheel
    47
  • 3.5 Pulling needle bearing out of and driving into crankshaft
    48
  • 4 Pistons and conrods
    51
  • 4.1 Assembly overview - pistons and conrods
    51
  • 4.2 Separating new conrod
    53
  • 4.3 Checking pistons and cylinder bores
    54
  • Cylinder head, valve gear
    57
  • 1 Cylinder head
    57
  • 1.1 Assembly overview - cylinder head
    57
  • 1.2 Removing and installing cylinder head
    59
  • 1.3 Removing and installing cylinder head cover
    66
  • 1.4 Checking compression
    68
  • 2 Toothed belt drive
    70
  • 2.1 Assembly overview - toothed belt
    70
  • 2.2 Removing and installing toothed belt
    72
  • 3 Valve gear
    84
  • 3.1 Assembly overview - valve gear
    84
  • 3.2 Removing and installing camshaft
    86
  • 3.3 Removing and installing camshaft oil seal
    89
  • 3.4 Removing and installing camshaft adjuster
    93
  • 3.5 Removing and installing camshaft control valve 1 N205
    97
  • 3.6 Removing and installing valve stem seals
    99
  • 4 Inlet and exhaust valves
    105
  • 4.1 Valve dimensions
    105
  • 4.2 Checking valve guides
    105
  • Lubrication
    107
  • 1 Sump, oil pump
    107
  • 1.1 Assembly overview - sump/oil pump
    107
  • 1.2 Removing and installing oil sump
    109
  • 1.3 Engine oil:
    112
  • 2 Oil filter, oil pressure switch
    114
  • 2.1 Assembly overview - oil filter housing, oil pressure switch
    114
  • 2.2 Removing and installing oil pressure switch F1
    116
  • 2.3 Removing and installing oil filter housing
    118
  • 2.4 Checking oil pressure and oil pressure switch
    118
  • 3 Oil circuit
    123
  • 3.1 Assembly overview - oil circuit
    123
  • 4 Balancer shaft module
    124
  • 4.1 Assembly overview - balancer shaft module
    124
  • 4.2 Removing and installing balance shaft module
    126
  • Cooling
    132
  • 1 Cooling system/coolant
    132
  • 1.1 Connection diagram - coolant hoses
    132
  • 1.2 Draining and adding coolant
    134
  • 1.3 Checking cooling system for leaks
    139
  • 2 Coolant pump, regulation of cooling system
    142
  • 2.1 Assembly overview - coolant pump, thermostat
    142
  • 2.2 Assembly overview - electric coolant pump
    143
  • 2.3 Removing and installing coolant pump
    143
  • 2.4 Removing and installing thermostat
    145
  • 2.5 Removing and installing coolant temperature sender G62
    146
  • 2.6 Removing and installing radiator outlet coolant temperature sender G83
    147
  • 3 Coolant pipes
    148
  • 3.1 Assembly overview - coolant pipes
    148
  • 3.2 Removing and installing coolant pipes
    150
  • 4 Radiator, radiator fan
    153
  • 4.1 Assembly overview - radiator/radiator fan
    153
  • 4.2 Removing and installing radiator
    155
  • 4.3 Removing and installing radiator fan V7
    155
  • 4.4 Removing and installing auxiliary radiator
    157
  • Turbocharging/supercharging
    159
  • 1 Turbocharger
    159
  • 1.1 Assembly overview - turbocharger
    159
  • 1.2 Removing and installing turbocharger
    162
  • 1.3 Checking vacuum unit for turbocharger
    170
  • 2 Charge air system
    173
  • 2.1 Schematic overview - charge air system
    173
  • 2.2 Assembly overview - charge air system
    173
  • 2.3 Assembly overview - charge-air hose connections
    175
  • 2.4 Removing and installing charge air cooler
    176
  • 2.5 Checking charge air system for leaks
    178
  • Mixture preparation - injection
    181
  • 1 Injection system
    181
  • 1.1 Releasing high pressure in fuel system
    181
  • 2 Injectors
    183
  • 2.1 Assembly overview - fuel rail with injectors
    183
  • 2.2 Removing and installing injectors
    185
  • 2.3 Removing and installing fuel rail
    188
  • 2.4 Renewing seals on injectors
    189
  • 3 Air filter
    193
  • 3.1 Assembly overview - air filter housing
    193
  • 3.2 Removing and installing air filter housing
    194
  • 4 Intake manifold
    197
  • 4.1 Assembly overview – intake manifold
    197
  • 4.2 Removing and installing intake manifold
    199
  • 4.3 Removing and installing intake manifold flap motor V157
    201
  • 4.4 Removing and installing throttle valve module J338
    204
  • 5 Senders and sensors
    207
  • 5.2 Removing and installing air mass meter G70
    208
  • 5.3 Removing and installing fuel pressure sender G247
    208
  • 5.4 Checking fuel pressure sender G247
    210
  • 6 Engine control unit
    213
  • 6.1 Removing and installing engine control unit J623
    213
  • 7 High-pressure pump
    216
  • 7.1 Assembly overview - high-pressure pump
    216
  • 7.2 Removing and installing high-pressure pump
    218
  • Exhaust system
    221
  • 1 Exhaust pipes and silencers
    221
  • 1.1 Assembly overview – silencers
    221
  • 1.2 Removing and installing front exhaust pipe
    223
  • 1.3 Separating exhaust pipes from silencers
    226
  • 1.4 Aligning exhaust system free of stress
    227
  • 1.5 Installation position of clamp
    228
  • 1.6 Checking exhaust system for leaks
    229
  • 1.7 Checking exhaust flap
    229
  • 2 Emission control
    231
  • 2.1 Assembly overview – emission control
    231
  • 2.2 Removing and installing catalytic converter
    231
  • Ignition system
    232
  • 1 Ignition system
    232
  • 1.1 Assembly overview - ignition system
    232
  • 1.2 Removing and installing ignition coils with output stage
    232
  • 1.3 Test data, spark plugs
    234
Manufacturer's designation 4-cylinder injection engine (2.0 l engine, turbocharger) Volkswagen R GmbH
Manufacturer Volkswagen
Suitable for Scirocco GP (2015)
Suitable car types 138
Engine code CDLC, CDLK
Category Reparaturanleitung

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