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  • Examplepage for repair manual Running gear, axles, steering
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  • Examplepage for repair manual 3 Running gear, axles, steering
  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Scirocco GP

Original Volkswagen repair manual


23,02 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

13.495 KB

290 Sites

Detailed technical data

Immediately readable

This repair manual contains: Front axle, Subframe, Suspension strut, upper suspension link, Wheel bearing, Drive shaft, Electronically controlled damping system, Vehicle level sender and Vibration due to wheels/tyres - causes and rectification. Show more
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Repair manual Scirocco GP Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on vehicles with a start/stop system
    1
  • 1.2 Safety precautions when working on subframe
    1
  • 2 Repair instructions
    2
  • 2.1 Leaks at shock absorbers
    2
  • 2.2 Noises from shock absorbers
    2
  • 2.3 Checking shock absorbers when removed
    3
  • 2.4 Steering rack
    3
  • 2.5 Gaskets and seals
    4
  • 2.6 Nuts and bolts
    4
  • 2.7 Electrical components
    4
  • 2.8 Routing and attachment of lines
    5
  • 2.9 Raising suspension to unladen position (vehicles with coil springs)
    8
  • 3 Evaluating accident vehicles
    13
  • 3.1 Check list for evaluating running gear on accident vehicles
    13
  • 4 Waste disposal
    15
  • 4.1 Releasing gas and draining front gas-filled shock absorbers
    15
  • 4.2 Releasing gas and draining rear gas-filled shock absorbers
    17
  • Front suspension
    19
  • 1 Front axle
    19
  • 1.1 Overview - front axle
    19
  • 2 Subframe
    21
  • 2.1 Assembly overview – subframe
    21
  • 2.2 Removing and installing subframe without steering rack
    25
  • 2.3 Removing and installing subframe with steering rack
    28
  • 2.4 Repairing subframe
    32
  • 2.5 Removing and installing anti-roll bar
    43
  • 2.6 Repairing thread in longitudinal member
    48
  • 2.7 Fixing position of subframe
    48
  • 2.8 Lowering subframe
    49
  • 3 Suspension strut, upper suspension link
    53
  • 3.1 Assembly overview - suspension strut, upper suspension link
    53
  • 3.2 Removing and installing suspension strut
    56
  • 3.3 Repairing suspension strut
    70
  • 4 Lower suspension link, swivel joint
    73
  • 4.1 Removing and installing lower suspension link
    73
  • 4.2 Renewing bush for track control link
    79
  • 4.3 Checking swivel joint
    81
  • 4.4 Removing and installing swivel joint
    82
  • 4.5 Renewing bonded rubber bush for lower suspension link
    85
  • 5 Wheel bearing
    88
  • 5.1 Assembly overview - wheel bearing
    88
  • 5.2 Removing and installing wheel bearing housing
    90
  • 5.3 Removing and installing wheel bearing unit
    93
  • 6 Drive shaft
    96
  • 6.1 Overview - drive shaft
    96
  • 6.2 Assembly overview - drive shaft
    97
  • 6.3 Removing and installing drive shaft
    105
  • 6.4 Loosening and tightening threaded connections of drive shaft
    117
  • 6.5 Removing and installing drive shaft heat shield
    121
  • 6.6 Dismantling and assembling drive shaft
    121
  • 6.7 Checking outer constant velocity joint
    139
  • 6.8 Checking inner constant velocity joint
    140
  • Rear suspension
    143
  • 1 Rear axle
    143
  • 1.1 Overview - rear axle
    143
  • 1.2 Lowering rear axle
    144
  • 1.3 Removing and installing rear axle
    146
  • 2 Subframe
    151
  • 2.1 Fixing position of subframe
    151
  • 3 Anti-roll bar
    156
  • 3.1 Assembly overview - anti-roll bar
    156
  • 3.2 Removing and installing anti-roll bar
    156
  • 4 Suspension link, track rod
    159
  • 4.1 Assembly overview - transverse link
    159
  • 4.2 Removing and installing upper transverse link
    161
  • 4.3 Removing and installing lower transverse link
    162
  • 4.4 Removing and installing track rod
    164
  • 5 Suspension strut, shock absorber, spring
    167
  • 5.1 Assembly overview - suspension strut, shock absorber, spring
    167
  • 5.2 Removing and installing shock absorbers
    169
  • 5.3 Repairing shock absorber
    173
  • 5.4 Removing and installing spring
    176
  • 6 Wheel bearing assembly, trailing arm
    179
  • 6.1 Assembly overview - wheel bearing
    179
  • 6.2 Removing and installing wheel bearing housing
    180
  • 6.3 Removing and installing wheel bearing unit
    184
  • 6.4 Renewing bonded rubber bush for wheel bearing housing
    186
  • 6.5 Removing and installing trailing arm with mounting bracket
    189
  • 6.6 Repairing trailing arm
    192
  • Self-levelling suspension
    196
  • 1 Electronically controlled damping system
    196
  • 1.1 Overview of fitting locations - electronically controlled damping system
    196
  • 1.2 Removing and installing electronically controlled damping control unit J250
    197
  • 1.3 Removing and installing front body acceleration senders G341/G342
    198
  • 1.4 Removing and installing rear body acceleration sender G343
    199
  • 2 Vehicle level sender
    201
  • 2.1 Assembly overview - front vehicle level senders
    201
  • 2.2 Assembly overview - rear vehicle level senders
    202
  • 2.3 Removing and installing front vehicle level senders G78 / G289
    202
  • 2.4 Removing and installing rear vehicle level senders G76 / G77
    204
  • Wheels, tyres, vehicle geometry
    205
  • 1 Wheels, tyres
    205
  • 1.1 Removing tyre from wheel
    205
  • 1.2 Mounting tyre
    205
  • 1.3 Wheel change
    206
  • 1.4 Specified torques for wheel bolts
    210
  • 1.5 Pressing tyre off wheel rim
    210
  • 1.6 Tyre sealant
    211
  • 1.7 Tyre sealant disposal
    211
  • 1.8 Models with breakdown set
    211
  • 2 Tyre Pressure Monitoring System
    212
  • 2.1 System description - Tyre Pressure Monitoring System
    212
  • 2.2 Assembly overview - tyre pressure sensor
    213
  • 2.3 Removing and installing tyre pressure sensor G222 / G223 / G224 / G225
    214
  • 3 Wheel alignment
    216
  • 3.1 Notes for wheel alignment
    216
  • 3.2 Prerequisites for testing
    217
  • 3.3 Test preparations
    217
  • 3.4 Specifications for wheel alignment
    219
  • 3.5 Wheel alignment procedure
    220
  • 3.6 Necessity of wheel alignment
    222
  • 3.7 Adjusting camber at front wheels
    223
  • 3.8 Adjusting camber on rear axle
    225
  • 3.9 Adjusting front axle toe
    226
  • 3.10 Adjusting toe at rear axle
    227
  • 3.11 Wheel runout compensation
    228
  • 3.12 Vehicle data sticker
    228
  • 3.13 Steering angle sender G85 basic setting
    229
  • 3.14 Checking maximum wheel lock
    229
  • 4 Vibration due to wheels/tyres - causes and rectification
    230
  • 4.1 Causes of rough running
    230
  • 4.2 Conducting a road test before balancing wheels
    230
  • 4.3 Balancing wheel
    231
  • 4.4 Vibration control system
    235
  • 4.5 Checking radial and lateral runout of wheels and tyres
    235
  • 4.6 Checking radial and lateral run-out on wheel rim
    236
  • 4.7 Matching wheels and tyres
    237
  • 4.8 Determining flat spots on tyres
    238
  • Steering
    240
  • 1 Steering wheel
    240
  • 1.1 Removing and installing steering wheel
    240
  • 2 Steering column
    243
  • 2.1 Assembly overview - steering column
    243
  • 2.2 Checking steering column for damage
    245
  • 2.3 Handling and transporting steering column
    246
  • 2.4 Removing and installing steering column
    247
  • 3 Steering rack
    260
  • 3.1 Assembly overview - steering rack
    260
  • 3.2 Removing and installing steering rack
    263
  • 3.3 Removing and installing boot
    278
  • 3.4 Removing and installing track rod
    280
  • 3.5 Repairing steering rack
    284
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Scirocco GP (2015)
Suitable car types 138
Category Reparaturanleitung

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