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  • Examplepage for repair manual 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)

4-cylinder injection engine (1.4 l direct injection engine, turbocharger)

For Scirocco GP

Original Volkswagen repair manual


21,70 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

28.493 KB

271 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Turbocharger, Lambda probe and Exhaust pipes, silencers. Show more
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Repair manual Scirocco GP 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Engine number, engine data
    1
  • 2 Safety instructions
    2
  • 2.1 Safety precautions when working on fuel supply system
    2
  • 2.2 Safety precautions when working on vehicles with a Start/Stop system
    2
  • 2.4 Safety precautions when working on cooling system
    3
  • 2.5 Safety precautions when working on ignition system
    3
  • 3 Repair instructions
    4
  • 3.1 Rules for cleanliness
    4
  • 3.2 Foreign objects in engine
    4
  • 3.3 Contact corrosion
    4
  • 3.4 Routing and securing lines
    4
  • 3.5 Installing coolers, condensers and radiators
    5
  • Removing and installing engine
    6
  • 1 Removing and installing engine
    6
  • 1.1 Removing engine
    6
  • 1.2 Separating engine and gearbox
    16
  • 1.3 Securing engine on engine and gearbox support
    18
  • 1.4 Installing engine
    19
  • 2 Assembly mountings
    23
  • 2.1 Assembly overview - assembly mountings
    23
  • 2.2 Supporting engine in installation position
    25
  • 2.3 Removing and installing engine mountings
    27
  • 2.4 Removing and installing gearbox mounting
    28
  • 2.5 Removing and installing pendulum support
    30
  • 2.6 Checking adjustment of assembly mountings (engine and gearbox mountings)
    30
  • 2.7 Adjusting assembly mountings
    30
  • Crankshaft group
    33
  • 1 Cylinder block (pulley end)
    33
  • 1.1 Assembly overview - poly V-belt drive
    33
  • 1.2 Assembly overview - sealing flange, belt pulley end
    37
  • 1.3 Removing and installing poly V-belt
    38
  • 1.4 Removing and installing tensioner for poly V-belt
    42
  • 1.5 Removing and installing vibration damper
    42
  • 1.6 Removing and installing engine support
    43
  • 1.7 Renewing crankshaft oil seal - belt pulley end
    46
  • 1.8 Removing and installing sealing flange on pulley end
    48
  • 2 Cylinder block, gearbox end
    51
  • 2.1 Assembly overview - cylinder block, gearbox end
    51
  • 2.2 Removing and installing flywheel
    52
  • 2.3 Removing and installing sealing flange on gearbox side
    53
  • 3 Crankshaft
    63
  • 3.1 Renewing needle bearing in crankshaft
    63
  • 3.2 Crankshaft dimensions
    64
  • 3.3 Measuring axial clearance of crankshaft
    64
  • 4 Pistons and conrods
    66
  • 4.1 Assembly overview - pistons and conrods
    66
  • 4.2 Removing and installing pistons
    68
  • 4.3 Removing and installing oil spray jets
    69
  • 4.4 Checking pistons and cylinder bores
    70
  • 4.5 Checking radial clearance of conrods
    71
  • Cylinder head, valve gear
    73
  • 1 Toothed belt drive
    73
  • 1.1 Assembly overview - toothed belt cover
    73
  • 1.2 Assembly overview - toothed belt
    74
  • 1.3 Checking valve timing
    75
  • 1.4 Removing toothed belt from camshaft
    80
  • 1.5 Removing and installing toothed belt
    91
  • 2 Cylinder head
    104
  • 2.1 Assembly overview - cylinder head
    104
  • 2.2 Assembly overview - camshaft housing
    106
  • 2.3 Removing and installing cylinder head
    107
  • 2.4 Removing and installing camshaft housing
    111
  • 2.5 Checking compression
    115
  • 3 Valve gear
    118
  • 3.1 Assembly overview - valve gear
    118
  • 3.2 Removing and installing inlet camshaft control valve 1 N205
    119
  • 3.3 Removing and installing camshaft adjuster
    119
  • 3.4 Measuring axial play of camshaft
    120
  • 3.5 Removing and installing camshaft oil seal
    121
  • 3.6 Removing and installing valve stem seal
    126
  • 4 Inlet and exhaust valves
    134
  • 4.1 Checking valve guides
    134
  • 4.2 Checking valves
    134
  • 4.3 Valve dimensions
    135
  • Lubrication
    136
  • 1 Sump, oil pump
    136
  • 1.1 Assembly overview - sump and oil pump
    136
  • 1.2 Removing and installing oil level and oil temperature sender G266
    139
  • 1.3 Removing and installing lower part of sump
    139
  • 1.4 Removing and installing oil pump
    142
  • 1.5 Removing and installing upper part of sump
    143
  • 1.6 Engine oil
    146
  • 2 Engine oil cooler
    147
  • 2.1 Assembly overview - engine oil cooler
    147
  • 2.2 Removing and installing engine oil cooler
    147
  • 3 Crankcase breather
    149
  • 3.1 Assembly overview - crankcase breather system
    149
  • 3.2 Removing and installing oil separator
    150
  • 4 Oil filter, oil pressure switch
    153
  • 4.1 Assembly overview - oil filter/oil pressure switch
    153
  • 4.2 Removing and installing oil pressure switch F1
    154
  • 4.3 Removing and installing oil pressure switch for reduced oil pressure F378
    155
  • 4.4 Removing and installing oil pressure regulating valve N428
    156
  • 4.5 Checking oil pressure
    157
  • Cooling
    160
  • 1 Cooling system, coolant
    160
  • 1.1 Coolant hose schematic diagram
    160
  • 1.2 Draining and filling coolant
    161
  • 1.3 Checking cooling system for leaks
    166
  • 2 Coolant pump, regulation of cooling system
    168
  • 2.1 Assembly overview - coolant pump, thermostat
    168
  • 2.2 Assembly overview - electric coolant pump
    170
  • 2.3 Assembly overview - coolant temperature sender
    172
  • 2.4 Removing and installing coolant pump
    173
  • 2.5 Removing and installing toothed belt pulley for coolant pump
    176
  • 2.6 Removing and installing thermostat
    177
  • 2.7 Removing and installing electric coolant pump
    180
  • 2.8 Removing and installing coolant temperature sender G62
    182
  • 3 Coolant pipes
    185
  • 3.1 Assembly overview - coolant pipes
    185
  • 3.2 Removing and installing coolant pipes
    185
  • 4 Radiator and radiator fan
    189
  • 4.1 Assembly overview - radiator and radiator fan
    189
  • 4.2 Assembly overview - radiator cowl and radiator fan
    191
  • 4.3 Removing and installing radiator
    192
  • 4.4 Removing and installing radiator cowling
    193
  • 4.5 Removing and installing radiator fan V7 and radiator fan 2 V177
    194
  • Turbocharging/supercharging
    196
  • 1 Turbocharger
    196
  • 1.1 Assembly overview - turbocharger
    196
  • 1.2 Removing and installing turbocharger
    198
  • 1.3 Removing and installing charge pressure positioner V465
    202
  • 2 Charge air system
    206
  • 2.1 Assembly overview - charge air system
    206
  • 2.2 Removing and installing charge pressure sender GX26
    208
  • 2.3 Removing and installing charge air cooler
    208
  • 2.4 Checking charge air system for leaks
    211
  • Mixture preparation - injection
    214
  • 1 Injection system
    214
  • 1.1 Overview of fitting locations - injection system
    214
  • 1.2 Releasing high pressure in fuel system
    217
  • 2 Air filter
    219
  • 2.1 Assembly overview - air filter housing
    219
  • 2.2 Removing and installing air filter housing
    220
  • 3 Intake manifold
    221
  • 3.1 Assembly overview - intake manifold
    221
  • 3.2 Removing and installing intake manifold
    222
  • 3.3 Removing and installing throttle valve module GX3
    225
  • 3.4 Cleaning throttle valve module GX3
    226
  • 4 Injectors
    228
  • 4.1 Assembly overview - fuel rail with injectors
    228
  • 4.2 Removing and installing fuel rail
    229
  • 4.3 Removing and installing injectors
    230
  • 4.4 Cleaning injectors
    234
  • 5 Senders and sensors
    236
  • 5.1 Removing and installing intake manifold sender GX9
    236
  • 5.2 Removing and installing fuel pressure sender G247
    236
  • 5.3 Checking fuel pressure sender G247
    237
  • 6 High-pressure pump
    240
  • 6.1 Assembly overview - high-pressure pump
    240
  • 6.2 Removing and installing high-pressure pump
    241
  • 6.3 Removing and installing high-pressure pipe
    242
  • 7 Lambda probe
    244
  • 7.1 Assembly overview - Lambda probe
    244
  • 8 Engine control unit
    247
  • 8.1 Removing and installing engine control unit J623
    247
  • Exhaust system
    251
  • 1 Exhaust pipes, silencers
    251
  • 1.1 Assembly overview - silencers
    251
  • 1.2 Removing and installing silencer
    252
  • 1.3 Separating exhaust pipes, silencers
    253
  • 1.4 Aligning exhaust system free of tension
    253
  • 1.5 Checking exhaust system for leaks
    254
  • 2 Emission control
    255
  • 2.1 Assembly overview - emission control
    255
  • 2.2 Removing and installing catalytic converter
    256
  • Ignition system
    260
  • 1 Ignition system
    260
  • 1.1 Assembly overview - ignition system
    260
  • 1.2 Test data, spark plugs
    261
  • 1.3 Removing and installing ignition coils with output stage
    261
  • 1.4 Removing and installing knock sensor 1 G61
    263
  • 1.5 Removing and installing Hall sender G40
    264
  • 1.6 Removing and installing engine speed sender G28
    264
Manufacturer's designation 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
Manufacturer Volkswagen
Suitable for Scirocco GP (2015)
Suitable car types 138
Engine code CZCA
Category Reparaturanleitung

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