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  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)
  • Examplepage for repair manual 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)

4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)

For Scirocco GP

Original Volkswagen repair manual


19,87 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

11.537 KB

245 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Turbocharger, Injectors, Intake manifold and Exhaust pipes, silencers. Show more
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Repair manual Scirocco GP 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Engine number, engine data
    1
  • 2 Safety instructions
    2
  • 2.1 Safety precautions when working on fuel supply system
    2
  • 2.2 Safety precautions when working on vehicles with a Start/Stop system
    2
  • 2.4 Safety precautions when working on cooling system
    3
  • 2.5 Safety precautions when working on ignition system
    3
  • 3 Repair instructions
    4
  • 3.1 Rules for cleanliness
    4
  • 3.2 Foreign objects in engine
    4
  • 3.3 Contact corrosion
    4
  • 3.4 Routing and securing lines
    4
  • 3.5 Installing coolers, condensers and radiators
    5
  • Removing and installing engine
    6
  • 1 Removing and installing engine
    6
  • 1.1 Removing engine
    6
  • 1.2 Installing engine
    15
  • 2 Assembly mountings
    19
  • 2.1 Assembly overview - assembly mountings
    19
  • Crankshaft group
    21
  • 1 Cylinder block (pulley end)
    21
  • 1.1 Assembly overview - poly V-belt drive
    21
  • 1.2 Assembly overview - cylinder block (pulley end)
    23
  • 1.3 Removing and installing poly V-belt
    26
  • 1.4 Removing and installing ancillary bracket
    28
  • 1.5 Removing and installing belt pulley
    29
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    31
  • 2 Cylinder block, gearbox end
    35
  • 2.1 Assembly overview - cylinder block, gearbox end
    35
  • 2.2 Removing and installing sealing flange on gearbox side
    36
  • 3 Crankshaft
    45
  • 3.1 Assembly overview - crankshaft
    45
  • 3.2 Renewing needle bearing in crankshaft
    46
  • 3.3 Crankshaft dimensions
    47
  • 4 Pistons and conrods
    48
  • 4.1 Assembly overview - pistons and conrods
    48
  • 4.2 Removing and installing pistons
    49
  • 4.3 Removing and installing oil spray jets
    50
  • 4.4 Checking piston and cylinder bore
    52
  • 4.5 Separating new conrod
    53
  • Cylinder head, valve gear
    54
  • 1 Cylinder head
    54
  • 1.1 Assembly overview - cylinder head
    54
  • 1.2 Removing and installing cylinder head
    57
  • 1.3 Removing and installing camshaft housing
    59
  • 1.4 Checking compression
    65
  • 2 Cover for timing chain
    68
  • 2.1 Removing and installing valve timing housing
    68
  • 3 Chain drive
    72
  • 3.1 Removing and installing timing chain and chain drive for oil pump
    72
  • 3.2 Checking valve timing
    80
  • 3.3 Adjusting valve timing
    83
  • 3.4 Checking timing chain
    90
  • 4 Valve gear
    98
  • 4.1 Assembly overview - valve gear
    98
  • 4.2 Measuring axial play of camshaft
    99
  • 4.3 Removing and installing valve stem seals
    100
  • 5 Inlet and exhaust valves
    103
  • 5.1 Reworking valve seats
    103
  • 5.2 Checking valve guides
    104
  • Lubrication
    105
  • 1 Sump, oil pump
    105
  • 1.1 Assembly overview - sump / oil pump
    105
  • 1.2 Engine oil
    108
  • 1.3 Removing and installing oil sump
    108
  • 1.4 Removing and installing oil pump
    110
  • 2 Oil filter, oil pressure switch
    114
  • 2.1 Checking oil pressure and oil pressure switch
    114
  • Cooling
    116
  • 1 Cooling system, coolant
    116
  • 1.1 Coolant hose schematic diagram
    116
  • 1.2 Checking cooling system for leaks
    118
  • 1.3 Draining and filling coolant
    119
  • 2 Coolant pump, regulation of cooling system
    125
  • 2.1 Assembly overview - thermostat
    125
  • 2.2 Removing and installing electric coolant pump
    126
  • 2.3 Removing and installing coolant pump
    127
  • 2.4 Removing and installing coolant pump pulley
    134
  • 3 Radiator, radiator fan
    141
  • 3.1 Assembly overview - radiator/radiator fan
    141
  • 3.2 Removing and installing radiator
    142
  • 3.3 Removing and installing radiator cowling
    144
  • 3.4 Removing and installing radiator module
    145
  • Turbocharging/supercharging
    146
  • 1 Turbocharger
    146
  • 1.1 Assembly overview - turbocharger
    146
  • 1.2 Removing and installing turbocharger
    150
  • 1.3 Checking vacuum unit for turbocharger
    155
  • 1.4 Adjusting vacuum unit for turbocharger
    157
  • 1.5 Renewing vacuum unit for turbocharger
    162
  • 2 Charge air system
    165
  • 2.1 Assembly overview - charge air system
    165
  • 2.2 Removing and installing charge air cooler
    168
  • 2.3 Checking charge air system for leaks
    171
  • 3 Supercharger
    175
  • 3.1 Assembly overview - supercharger
    175
  • 3.2 Removing and installing supercharger
    177
  • 3.3 Removing and installing supercharger input shaft seal
    184
  • Mixture preparation - injection
    188
  • 1 Injection system
    188
  • 1.1 Releasing high pressure in fuel system
    188
  • 2 Injectors
    189
  • 2.1 Assembly overview - fuel rail with injectors
    189
  • 2.2 Removing and installing injectors
    191
  • 2.3 Renewing seals on injectors
    193
  • 3 Air filter
    198
  • 3.1 Assembly overview - air filter housing
    198
  • 3.2 Removing and installing air filter housing
    199
  • 4 Intake manifold
    200
  • 4.1 Assembly overview - intake manifold
    200
  • 4.2 Removing and installing throttle valve module J338
    205
  • 4.3 Cleaning throttle valve module
    207
  • 4.4 Removing and installing regulating flap control unit J808
    208
  • 5 Senders and sensors
    211
  • 5.1 Checking fuel pressure sender G247
    211
  • 6 Engine control unit
    215
  • 6.1 Removing and installing engine control unit J623
    215
  • 6.2 Removing and installing engine control unit J623 with protective housing
    216
  • 7 High-pressure pump
    219
  • 7.1 Assembly overview - high-pressure pump
    219
  • 7.2 Removing and installing high-pressure pump
    220
  • Exhaust system
    224
  • 1 Exhaust pipes, silencers
    224
  • 1.1 Assembly overview - silencers
    224
  • 1.2 Removing and installing front exhaust pipe
    225
  • 1.3 Separating exhaust pipes, silencers
    227
  • 1.4 Aligning exhaust system free of stress
    228
  • 1.5 Installation position of clamp
    229
  • 2 Emission control
    231
  • 2.1 Assembly overview - emission control
    231
  • 2.2 Removing and installing catalytic converter
    232
  • Ignition system
    235
  • 1 Ignition system
    235
  • 1.1 Assembly overview - ignition system
    235
  • 1.2 Test data, spark plugs
    236
  • 1.3 Removing and installing ignition coils with output stage
    236
  • 1.4 Removing and installing engine speed sender G28
    238
Manufacturer's designation 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)
Manufacturer Volkswagen
Suitable for Scirocco GP (2015)
Suitable car types 138
Engine code CTHD
Category Reparaturanleitung

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