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  • Examplepage for repair manual 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)

4-cylinder injection engine (1.4 l direct injection engine, turbocharger)

For Scirocco GP

Original Volkswagen repair manual


16,77 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

8.770 KB

202 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Turbocharger, Injectors, Intake manifold and Exhaust pipes, silencers. Show more
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Repair manual Scirocco GP 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Engine number, engine data
    1
  • 2 Safety instructions
    3
  • 2.1 Safety precautions when working on fuel supply system
    3
  • 2.2 Safety precautions when working on vehicles with a Start/Stop system
    3
  • 2.4 Safety precautions when working on cooling system
    4
  • 2.5 Safety precautions when working on ignition system
    4
  • 3 Repair instructions
    5
  • 3.1 Rules for cleanliness
    5
  • Removing and installing engine
    6
  • 1 Removing and installing engine
    6
  • 1.1 Removing engine
    6
  • 1.2 Securing engine on engine and gearbox support
    14
  • 1.3 Installing engine
    14
  • 2 Assembly mountings
    17
  • 2.1 Assembly overview - assembly mountings
    17
  • Crankshaft group
    18
  • 1 Cylinder block (pulley end)
    18
  • 1.1 Assembly overview - poly V-belt drive
    18
  • 1.2 Assembly overview - cylinder block (pulley end)
    19
  • 1.3 Removing and installing poly V-belt
    21
  • 1.4 Removing and installing ancillary bracket
    22
  • 1.5 Removing and installing belt pulley
    23
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    27
  • 2 Cylinder block, gearbox end
    30
  • 2.1 Assembly overview - cylinder block, gearbox end
    30
  • 2.2 Renewing crankshaft oil seal - gearbox end
    31
  • 3 Crankshaft
    39
  • 3.1 Assembly overview - crankshaft
    39
  • 3.2 Crankshaft dimensions
    40
  • 3.3 Renewing needle bearing in crankshaft
    40
  • 4 Pistons and conrods
    42
  • 4.1 Assembly overview - pistons and conrods
    42
  • 4.2 Removing and installing pistons
    43
  • 4.3 Removing and installing oil spray jets
    44
  • 4.4 Checking piston and cylinder bore
    46
  • 4.5 Separating new conrod
    47
  • Cylinder head, valve gear
    48
  • 1 Cylinder head
    48
  • 1.1 Assembly overview - cylinder head
    48
  • 1.2 Removing and installing camshaft housing
    51
  • 1.3 Removing and installing cylinder head
    56
  • 1.4 Checking compression
    59
  • 2 Cover for timing chain
    62
  • 2.1 Removing and installing valve timing housing
    62
  • 3 Chain drive
    66
  • 3.1 Removing and installing timing chain and chain drive for oil pump
    66
  • 3.2 Checking valve timing
    74
  • 3.3 Adjusting valve timing
    77
  • 3.4 Checking timing chain
    86
  • 4 Valve gear
    92
  • 4.1 Assembly overview - valve gear
    92
  • 4.2 Measuring axial play of camshaft
    94
  • 4.3 Removing and installing camshaft
    94
  • 4.4 Removing and installing valve stem seals
    95
  • 5 Inlet and exhaust valves
    97
  • 5.1 Reworking valve seats
    97
  • 5.2 Checking valve guides
    98
  • 5.3 Valve dimensions
    99
  • Lubrication
    100
  • 1 Sump, oil pump
    100
  • 1.1 Assembly overview - sump / oil pump
    100
  • 1.2 Engine oil
    103
  • 1.3 Removing and installing oil sump
    103
  • 1.4 Removing and installing oil pump
    105
  • 2 Oil filter, oil pressure switch
    108
  • 2.1 Checking oil pressure and oil pressure switch
    108
  • Cooling
    110
  • 1 Cooling system, coolant
    110
  • 1.1 Coolant hose schematic diagram
    110
  • 1.2 Checking cooling system for leaks
    111
  • 1.3 Draining and filling coolant
    113
  • 2 Coolant pump, regulation of cooling system
    117
  • 2.1 Assembly overview - thermostat
    117
  • 2.2 Removing and installing coolant pump
    118
  • 2.3 Removing and installing electric coolant pump
    119
  • 3 Radiator, radiator fan
    122
  • 3.1 Assembly overview - radiator/radiator fan
    122
  • 3.2 Removing and installing radiator
    124
  • 3.3 Removing and installing radiator fan V7 and radiator fan 2 V177
    125
  • Turbocharging/supercharging
    127
  • 1 Turbocharger
    127
  • 1.1 Assembly overview - turbocharger
    127
  • 1.2 Removing and installing turbocharger
    131
  • 1.3 Removing and installing compressor housing and turbine housing
    136
  • 1.4 Checking vacuum unit for turbocharger
    140
  • 1.5 Adjusting vacuum unit for turbocharger
    142
  • 1.6 Renewing vacuum unit for turbocharger
    148
  • 2 Charge air system
    151
  • 2.1 Assembly overview - charge air system
    151
  • 2.2 Removing and installing charge air cooler
    152
  • Mixture preparation - injection
    154
  • 1 Injection system
    154
  • 1.1 Assembly overview - fuel system
    154
  • 1.2 Releasing high pressure in fuel system
    155
  • 2 Injectors
    156
  • 2.1 Assembly overview - fuel rail with injectors
    156
  • 2.2 Removing and installing injectors
    157
  • 2.3 Renewing seals on injectors
    160
  • 3 Air filter
    165
  • 3.1 Assembly overview - air filter housing
    165
  • 3.2 Removing and installing air filter housing
    166
  • 4 Intake manifold
    167
  • 4.1 Assembly overview - intake manifold
    167
  • 4.2 Removing and installing intake manifold
    168
  • 4.3 Removing and installing throttle valve module J338
    169
  • 4.4 Cleaning throttle valve module
    172
  • 5 Senders and sensors
    174
  • 5.1 Checking fuel pressure sender G247
    174
  • 6 Engine control unit
    177
  • 6.1 Removing and installing engine control unit J623
    177
  • 6.2 Removing and installing engine control unit J623 with protective housing
    178
  • 7 High-pressure pump
    181
  • 7.1 Assembly overview - high-pressure pump
    181
  • 7.2 Removing and installing high-pressure pump
    182
  • Exhaust system
    186
  • 1 Exhaust pipes, silencers
    186
  • 1.1 Assembly overview - silencers
    186
  • 1.2 Separating exhaust pipes, silencers
    187
  • 1.3 Installation position of clamp
    188
  • 2 Emission control
    190
  • 2.1 Assembly overview - emission control
    190
  • Ignition system
    192
  • 1 Ignition system
    192
  • 1.1 Assembly overview - ignition system
    192
  • 1.2 Test data, spark plugs
    193
  • 1.3 Removing and installing ignition coils with output stage
    194
  • 1.4 Removing and installing engine speed sender G28
    195
Manufacturer's designation 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
Manufacturer Volkswagen
Suitable for Scirocco GP (2015)
Suitable car types 138
Engine code CMSB
Category Reparaturanleitung

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