Name: 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
Brand: Volkswagen
SKU: CDGb1abdf9f104b
Price: 17.64 EUR
Availability: InStock

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Repair manual 4-cylinder injection engine PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety regulations for working on fuel supply
1
1.3 Safety precautions when working on ignition system
2
1.4 Safety precautions when working on the cooling system
3
2 Identification
4
2.1 Engine number/engine data
4
3 Repair notes
6
3.1 Rules for cleanliness
6
3.2 Foreign objects in engine
6
3.3 Contact corrosion
6
3.4 Pipe/wire routing and attachment
6
3.5 Fitting radiator and condensers
6
Removing and installing engine
7
1 Removing and installing engine
7
1.1 Removing engine
7
1.2 Securing engine on engine and gearbox support
15
1.3 Installing engine
15
2 Assembly mountings
18
2.1 Assembly overview - assembly mountings
18
2.2 Removing and installing motor mounting
20
2.3 Supporting engine in installation position
25
2.4 Adjusting assembly mountings
31
2.5 Checking adjustment of assembly mountings (engine and gearbox mountings)
33
Crankshaft group
34
1 Cylinder block (pulley end)
34
1.1 Assembly overview - poly V-belt drive
34
1.2 Assembly overview - cylinder block (pulley end)
35
1.3 Removing and installing poly-V belt
38
1.4 Removing and installing vibration damper
38
1.5 Removing and installing bracket for ancillaries
41
1.6 Renewing crankshaft oil seal - belt pulley end
42
2 Cylinder block, gearbox end
45
2.1 Assembly overview - cylinder block, gearbox end
45
2.2 Removing and installing sealing flange on gearbox side
46
3 Crankshaft
55
3.1 Assembly overview - crankshaft
55
3.2 Crankshaft dimensions
56
3.3 Renewing needle bearing in crankshaft
56
4 Pistons and conrods
59
4.1 Assembly overview - pistons and conrods
59
4.2 Checking pistons and cylinder bores
60
4.3 Separating new conrod
61
Cylinder head, valve gear
63
1 Cylinder head
63
1.1 Assembly overview - cylinder head
63
1.2 Removing and installing cylinder head
65
1.3 Removing and installing camshaft housing
66
1.4 Checking compression
73
2 Cover for timing chain
76
2.1 Removing and installing valve timing housing (timing case)
76
3 Chain drive
80
3.1 Removing and installing timing chain and chain drive for oil pump
80
3.2 Checking timing chain
88
3.3 Checking valve timing
93
3.4 Adjusting valve timing
97
4 Valve gear
106
4.1 Assembly overview - valve gear
106
4.2 Measuring axial play of camshaft
107
4.3 Removing and installing valve stem seals
108
5 Inlet and exhaust valves
111
5.1 Reworking valve seats
111
5.2 Checking valve guides
112
Lubrication
114
1 Sump, oil pump
114
1.1 Assembly overview - sump/oil pump
114
1.2 Engine oil:
115
1.3 Removing and installing oil sump
116
1.4 Removing and installing oil pump
118
2 Oil filter, oil pressure switch
121
2.1 Checking oil pressure and oil pressure switch
121
Cooling
123
1 Cooling system/coolant
123
1.1 Connection diagram - coolant hoses
123
1.2 Checking cooling system for leaks
124
1.3 Draining and adding coolant
125
2 Coolant pump, regulation of cooling system
130
2.1 Assembly overview - thermostat
130
2.2 Removing and installing coolant circulation pump V50
131
2.3 Removing and installing coolant pump
132
3 Radiator, radiator fan
135
3.1 Assembly overview - radiator/radiator fan
135
3.2 Removing and installing radiator
136
3.3 Removing and installing water radiator for charge air cooling circuit
137
3.4 Removing and installing radiator cowl
139
3.5 Removing and installing radiator fan V7 and radiator fan 2 V177
140
Turbocharging/supercharging
141
1 Exhaust turbocharger
141
1.1 Assembly overview - turbocharger
141
1.2 Assembly overview - turbocharger air recirculation valve N249
143
1.3 Removing and installing turbocharger
143
1.4 Checking vacuum unit for turbocharger
148
1.5 Adjusting vacuum unit for turbocharger
150
1.6 Renewing vacuum unit for turbocharger
157
1.7 Removing and installing compressor housing and turbine housing
159
2 Charge air system
164
2.1 Assembly overview - charge air system
164
Mixture preparation - injection
166
1 Injection system
166
1.1 Releasing high pressure in fuel system
166
2 Injectors
167
2.1 Assembly overview - fuel rail with injectors
167
2.2 Removing and installing injectors
167
2.3 Renewing seals on injectors
170
3 Air filter
174
3.1 Assembly overview - air filter housing
174
3.2 Removing and installing air filter housing
175
4 Intake manifold
176
4.1 Assembly overview - intake manifold
176
4.2 Assembly overview - lower part of intake manifold with fuel rail
177
4.3 Removing and installing intake manifold
178
4.4 Removing and installing throttle valve module J338
179
4.5 Cleaning throttle valve module J338
182
5 Senders and sensors
184
5.1 Checking fuel pressure sender G247
184
6 Engine (motor) control unit
187
6.1 Removing and installing engine control unit J623 without protective housing
187
7 High-pressure pump
193
7.1 Assembly overview - high-pressure pump
193
7.2 Removing and installing high-pressure pump
194
Exhaust system
198
1 Exhaust pipes, silencers
198
1.1 Assembly overview - silencers
198
1.2 Separating exhaust pipes, silencers
199
1.3 Installation position of clamp
201
1.4 Aligning exhaust system free of stress
202
2 Exhaust gas cleaning
203
2.1 Assembly overview - emission control
203
Ignition system
205
1 Ignition system
205
1.1 Assembly overview - ignition system
205
1.2 Test data, spark plugs
206
1.3 Removing and installing ignition coils with output stage
206
1.4 Removing and installing engine speed sender G28
208

Manufacturer's designation	4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
Manufacturer	Volkswagen
Suitable for	Jetta 2-türig Rl (1980 - 1984) / Jetta 4-türig Ll (1980 - 1984) / Jetta (2014 >) / Jetta GP (Russland) (2015)
Suitable car types	162, AV2, AV3
Engine code	CMSB
Category	Reparaturanleitung

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