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  • Examplepage for repair manual 4-cyl. injection engine (1.2 l engine, EA 111, turbocharger)
  • Examplepage for repair manual 2 4-cyl. injection engine (1.2 l engine, EA 111, turbocharger)
  • Examplepage for repair manual 3 4-cyl. injection engine (1.2 l engine, EA 111, turbocharger)

4-cyl. injection engine (1.2 l engine, EA 111, turbocharger)

For Jetta 2-türig Rl / Jetta 4-türig Ll

Original Volkswagen repair manual


17,57 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

20.992 KB

213 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan and Exhaust turbocharger. Show more
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Repair manual Jetta 2-türig Rl / Jetta 4-türig Ll 4-cyl. injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on fuel system
    1
  • 1.3 Safety precautions when working on ignition system
    2
  • 1.4 Safety precautions when working on cooling system
    2
  • 2 Identification
    3
  • 2.1 Engine number/engine data
    3
  • 3 General information
    4
  • 3.1 Numbering of cylinders
    4
  • 4 Repair instructions
    5
  • 4.1 Rules for cleanliness
    5
  • 4.2 Foreign objects in engine
    5
  • 4.3 Contact corrosion
    5
  • 4.4 Routing and attachment of lines
    5
  • 4.5 Fitting radiator and condensers
    5
  • Removing and installing engine
    7
  • 1 Removing and installing engine
    7
  • 1.1 Removing engine
    7
  • 1.2 Separating engine and gearbox
    15
  • 1.3 Securing engine on engine and gearbox support
    17
  • 1.4 Installing engine
    18
  • 2 Assembly mountings
    20
  • 2.1 Assembly overview - assembly mountings
    20
  • 2.2 Removing and installing engine mounting
    22
  • 2.3 Supporting engine in installation position
    28
  • 2.4 Adjusting assembly mountings
    34
  • 2.5 Checking adjustment of assembly mountings (engine and gearbox mountings)
    36
  • Crankshaft group
    37
  • 1 Cylinder block (pulley end)
    37
  • 1.1 Assembly overview - poly V-belt drive
    37
  • 1.2 Assembly overview - cylinder block (pulley end)
    42
  • 1.3 Removing and installing poly-V belt
    45
  • 1.4 Removing and installing tensioner for poly V-belt
    47
  • 1.5 Removing and installing vibration damper
    47
  • 1.6 Removing and installing bracket for ancillaries
    50
  • 1.7 Renewing crankshaft oil seal - belt pulley end
    53
  • 2 Cylinder block, gearbox end
    57
  • 2.1 Assembly overview - cylinder block, gearbox end
    57
  • 2.2 Removing and installing sealing flange on gearbox side
    58
  • 3 Crankshaft
    66
  • 3.1 Crankshaft dimensions
    66
  • 3.2 Renewing needle bearing in crankshaft
    66
  • 4 Pistons and conrods
    68
  • 4.1 Assembly overview - pistons and conrods
    68
  • 4.2 Checking pistons and cylinder bores
    70
  • 4.3 Separating new conrod
    71
  • 4.4 Removing and installing oil spray jets
    72
  • Cylinder head, valve gear
    73
  • 1 Cylinder head
    73
  • 1.1 Assembly overview - cylinder head
    73
  • 1.2 Removing and installing cylinder head
    75
  • 1.3 Removing and installing cylinder head cover
    78
  • 1.4 Checking compression
    87
  • 2 Cover for timing chain
    90
  • 2.1 Removing and installing valve timing housing (timing case)
    90
  • 3 Chain drive
    96
  • 3.1 Removing and installing camshaft timing chain
    96
  • 3.2 Removing and installing timing chain and chain drive for oil pump
    102
  • 3.3 Checking valve timing
    103
  • 3.4 Adjusting valve timing
    106
  • 4 Valve gear
    113
  • 4.1 Assembly overview - valve gear
    113
  • 4.2 Measuring axial play of camshaft
    117
  • 4.3 Removing and installing camshaft
    118
  • 4.4 Removing and installing valve stem seals
    120
  • Lubrication
    123
  • 1 Sump, oil pump
    123
  • 1.1 Assembly overview - sump/oil pump
    123
  • 1.2 Engine oil:
    126
  • 1.3 Removing and installing sump
    127
  • 1.4 Removing and installing oil pump
    129
  • 2 Engine oil cooler
    131
  • 2.1 Removing and installing engine oil cooler
    131
  • 3 Oil filter, oil pressure switch
    133
  • 3.1 Checking oil pressure and oil pressure switch
    133
  • Cooling
    135
  • 1 Cooling system/coolant
    135
  • 1.1 Connection diagram - coolant hoses
    135
  • 1.2 Checking cooling system for leaks
    135
  • 1.3 Draining and adding coolant
    137
  • 2 Coolant pump, regulation of cooling system
    144
  • 2.1 Assembly overview - thermostat
    144
  • 2.2 Removing and installing coolant pump
    145
  • 2.3 Removing and installing coolant pump pulley
    147
  • 2.4 Removing and installing electric coolant pump
    148
  • 3 Radiator, radiator fan
    150
  • 3.1 Assembly overview - radiator/radiator fan
    150
  • 3.2 Removing and installing radiator
    152
  • 3.3 Removing and installing radiator cowl
    153
  • 3.4 Removing and installing radiator fan
    154
  • Turbocharging/supercharging
    156
  • 1 Exhaust turbocharger
    156
  • 1.1 Assembly overview - turbocharger
    156
  • 1.2 Removing and installing turbocharger
    159
  • 1.3 Removing and installing charge pressure positioner V465
    163
  • 2 Charge air system
    165
  • 2.1 Assembly overview - charge air system
    165
  • 2.2 Removing and installing charge air cooler
    166
  • Mixture preparation - injection
    169
  • 1 Injection system
    169
  • 1.1 Releasing high pressure in fuel system
    169
  • 2 Injectors
    170
  • 2.1 Removing and installing injectors
    170
  • 2.2 Renewing seals on injectors
    173
  • 2.3 Cleaning injectors
    176
  • 3 Air filter
    177
  • 3.1 Assembly overview - air filter housing
    177
  • 3.2 Removing and installing air filter housing
    178
  • 4 Intake manifold
    179
  • 4.1 Assembly overview - intake manifold
    179
  • 4.2 Removing and installing intake manifold
    183
  • 4.3 Removing and installing throttle valve module J338
    185
  • 4.4 Cleaning throttle valve module
    187
  • 5 Senders and sensors
    189
  • 5.1 Checking fuel pressure sender G247
    189
  • 6 Engine (motor) control unit
    192
  • 6.1 Removing and installing engine (motor) control unit J623
    192
  • 7 High-pressure pump
    194
  • 7.1 Assembly overview - high-pressure pump
    194
  • 7.2 Removing and installing high-pressure pump
    195
  • Exhaust system
    198
  • 1 Exhaust pipes and silencers
    198
  • 1.1 Assembly overview - silencers
    198
  • 1.2 Separating exhaust pipes from silencers
    199
  • 1.3 Installation position of clamp
    201
  • 1.4 Aligning exhaust system free of stress
    202
  • 2 Exhaust gas cleaning
    203
  • 2.1 Assembly overview - emission control
    203
  • Ignition system
    205
  • 1 Ignition system
    205
  • 1.1 Assembly overview - ignition system
    205
  • 1.2 Test data, spark plugs
    207
  • 1.3 Removing and installing engine speed sender G28
    207
Manufacturer's designation 4-cyl. injection engine (1.2 l engine, EA 111, turbocharger)
Manufacturer Volkswagen
Suitable for Jetta 2-türig Rl (1980 - 1984) / Jetta 4-türig Ll (1980 - 1984)
Suitable car types 162, 163
Engine code CBZB
Category Reparaturanleitung

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