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  • Examplepage for repair manual 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)
  • Examplepage for repair manual 2 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)
  • Examplepage for repair manual 3 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)
  • Examplepage for repair manual 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)
  • Examplepage for repair manual 2 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)
  • Examplepage for repair manual 3 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)

4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)

For Polo / T-Roc / Passat Variant / Passat Limousine / Golf / Tiguan / Arteon / Arteon Shooting Brake / Golf Variant

Original Volkswagen repair manual


36,14 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

60.354 KB

507 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Turbocharger, Vacuum system, Intake manifold and Lambda probe. Show more
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Repair manual 4-cylinder direct-injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with start/stop system
    1
  • 1.4 Safety precautions when working on ignition system
    2
  • 1.5 Safety precautions when working on the cooling system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Identification
    4
  • 2.1 Engine number/engine data
    4
  • 3 Repair instructions
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 Initial diagnoses
    6
  • 3.3 Foreign objects in engine
    7
  • 3.4 Contact corrosion
    7
  • 3.5 Routing and attachment of lines
    7
  • 3.6 Fitting radiator and condensers
    7
  • 3.7 Checking vacuum system
    7
  • Removing and installing engine
    9
  • 1 Removing and installing engine
    9
  • 1.1 Removing engine
    9
  • 1.2 Separating engine and gearbox
    29
  • 1.3 Securing engine on engine and gearbox support
    34
  • 1.4 Installing engine
    36
  • 2 Assembly mountings
    40
  • 2.1 Assembly overview - assembly mountings
    40
  • 2.2 Removing and installing engine mounting
    43
  • 2.3 Removing and installing gearbox mounting
    44
  • 2.4 Removing and installing pendulum support
    46
  • 2.5 Supporting engine in installation position
    46
  • 2.6 Checking adjustment of assembly mountings
    73
  • 2.7 Adjusting assembly mountings
    73
  • 3 Engine cover panel
    76
  • 3.1 Removing and installing engine cover
    76
  • Crankshaft group
    77
  • 1 Cylinder block (pulley end)
    77
  • 1.1 Assembly overview - cylinder block (pulley end)
    77
  • 1.2 Removing and installing poly-V belt
    80
  • 1.3 Removing and installing tensioner for poly V-belt
    81
  • 1.4 Removing and installing vibration damper
    81
  • 1.5 Removing and installing bracket for ancillaries
    89
  • 1.6 Removing and installing engine support
    92
  • 2 Cylinder block, gearbox end
    95
  • 2.1 Assembly overview - cylinder block, gearbox end
    95
  • 2.2 Removing and installing flywheel
    97
  • 2.3 Removing and installing sealing flange on gearbox side
    99
  • 3 Crankshaft
    104
  • 3.1 Assembly overview - crankshaft
    104
  • 3.2 Crankshaft dimensions
    107
  • 3.3 Allocation of main bearing shells
    107
  • 3.4 Renewing needle bearing in crankshaft
    109
  • 3.5 Measuring axial clearance of crankshaft
    112
  • 3.6 Measuring radial clearance of crankshaft
    113
  • 3.7 Removing and installing crankshaft
    114
  • 3.8 Removing and installing sender wheel
    116
  • 4 Balancer shaft
    117
  • 4.1 Assembly overview - balance shaft
    117
  • 4.2 Removing and installing balance shaft
    119
  • 5 Pistons and conrods
    126
  • 5.1 Assembly overview - pistons and conrods
    126
  • 5.2 Removing and installing pistons
    131
  • 5.3 Removing and installing oil spray jets
    134
  • 5.4 Checking pistons and cylinder bores
    136
  • 5.5 Separating new conrod
    138
  • 5.6 Checking radial clearance of conrods
    138
  • Cylinder head, valve gear
    140
  • 1 Cylinder head
    140
  • 1.1 Assembly overview - cylinder head
    140
  • 1.2 Removing and installing cylinder head
    144
  • 1.3 Removing and installing vacuum pump
    153
  • 1.4 Checking compression
    154
  • 2 Cover for timing chain
    157
  • 2.1 Assembly overview - cover for timing chain
    157
  • 2.2 Removing and installing timing chain cover
    160
  • 2.3 Renewing seal for vibration damper
    165
  • 3 Chain drive
    168
  • 3.1 Assembly overview - camshaft timing chains
    168
  • 3.2 Assembly overview - drive chain for balance shaft
    170
  • 3.3 Removing and installing camshaft timing chain
    173
  • 3.4 Removing and installing bearing saddle
    196
  • 3.5 Checking timing chain
    201
  • 3.6 Removing and installing drive chain for balance shaft
    202
  • 4 Valve gear
    207
  • 4.1 Assembly overview – valve gear
    207
  • 4.2 Removing and installing camshaft
    215
  • 4.3 Removing and installing actuators for camshaft adjustment
    233
  • 4.4 Removing and installing camshaft control valves N205/N318
    234
  • 4.5 Removing and installing valve stem seals
    235
  • 5 Inlet and exhaust valves
    247
  • 5.1 Checking valve guides
    247
  • 5.2 Checking valves
    248
  • 5.3 Valve dimensions
    248
  • Lubrication
    249
  • 1 Sump, oil pump
    249
  • 1.1 Assembly overview - sump/oil pump
    249
  • 1.2 Engine oil:
    252
  • 1.3 Removing and installing lower part of sump
    252
  • 1.4 Removing and installing oil pump
    253
  • 1.5 Removing and installing upper part of sump
    254
  • 1.6 Removing and installing oil level and oil temperature sender G266
    259
  • 2 Engine oil cooler
    261
  • 2.1 Assembly overview - engine oil cooler
    261
  • 2.2 Removing and installing engine oil cooler
    261
  • 3 Crankcase ventilation
    263
  • 3.1 Assembly overview - crankcase breather system
    263
  • 3.2 Removing and installing oil separator
    264
  • 3.3 Removing and installing crankcase pressure sensor G1068
    265
  • 4 Oil filter, oil pressure switch
    267
  • 4.1 Assembly overview - oil filter
    267
  • 4.2 Assembly overview - oil pressure switches/oil pressure control
    267
  • 4.3 Removing and installing oil pressure switch
    269
  • 4.4 Removing and installing oil pressure regulating valve N428
    271
  • 4.5 Removing and installing piston cooling jet control valve N522
    272
  • 4.6 Checking oil pressure
    272
  • Cooling
    276
  • 1 Cooling system/coolant
    276
  • 1.1 Connection diagram - coolant hoses
    276
  • 1.2 Checking cooling system for leaks
    277
  • 1.3 Draining and adding coolant
    281
  • 2 Coolant pump, regulation of cooling system
    290
  • 2.1 Assembly overview - coolant pump, thermostat
    290
  • 2.2 Assembly overview - electric coolant pump
    292
  • 2.3 Assembly overview – coolant valves
    293
  • 2.4 Assembly overview - coolant temperature sender
    294
  • 2.5 Removing and installing electric coolant pump
    295
  • 2.6 Removing and installing coolant pump
    298
  • 2.7 Removing and installing toothed belt for coolant pump
    299
  • 2.8 Removing and installing actuator for engine temperature regulation N493
    301
  • 2.9 Removing and installing coolant temperature sender G62
    304
  • 2.10 Removing and installing radiator outlet coolant temperature sender G83
    305
  • 2.11 Removing and installing coolant valves
    305
  • 3 Coolant pipes
    308
  • 3.1 Assembly overview - coolant pipes
    308
  • 3.2 Removing and installing coolant pipes
    309
  • 4 Radiator, radiator fan
    316
  • 4.1 Assembly overview - radiator/radiator fan
    316
  • 4.2 Assembly overview – radiator cowl and radiator fan
    319
  • 4.3 Assembly overview - auxiliary radiator
    321
  • 4.4 Removing and installing radiator
    322
  • 4.5 Removing and installing radiator cowl
    328
  • 4.6 Removing and installing radiator fan
    333
  • 4.7 Removing and installing auxiliary radiator
    334
  • Turbocharging/supercharging
    337
  • 1 Turbocharger
    337
  • 1.1 Assembly overview – turbocharger
    337
  • 1.2 Removing and installing turbocharger
    347
  • 1.3 Removing and installing charge pressure control module GX34
    353
  • 2 Charge air system
    357
  • 2.1 Assembly overview – charge air system
    357
  • 2.2 Assembly overview - charge-air hose connections
    362
  • 2.3 Removing and installing charge air cooler
    363
  • 2.4 Removing and installing charge pressure sender G31
    367
  • 2.6 Removing and installing air intake pipe
    368
  • 2.7 Checking charge air system for leaks
    373
  • Mixture preparation - injection
    376
  • 1 Injection system
    376
  • 1.1 Overview of fitting locations - injection system
    376
  • 2 Vacuum system
    385
  • 2.1 Connection diagram – vacuum system
    385
  • 2.2 Checking vacuum system
    385
  • 3 Injectors
    387
  • 3.1 Assembly overview - fuel rail with injectors
    387
  • 3.2 Removing and installing fuel rail
    388
  • 3.3 Removing and installing injectors
    390
  • 3.4 Cleaning injectors
    395
  • 4 Air filter
    397
  • 4.1 Assembly overview – air filter housing
    397
  • 4.2 Removing and installing air filter housing
    399
  • 4.3 Removing and installing air guide on lock carrier
    401
  • 5 Intake manifold
    404
  • 5.1 Assembly overview – intake manifold
    404
  • 5.2 Removing and installing intake manifold
    406
  • 5.3 Removing and installing throttle valve module GX3
    410
  • 5.4 Cleaning throttle valve module GX3
    411
  • 5.5 Removing and installing intake manifold flap valve N316
    412
  • 5.6 Checking intake manifold change-over
    412
  • 6 Senders and sensors
    415
  • 6.3 Removing and installing intake manifold sender GX9
    419
  • 6.4 Removing and installing fuel pressure sender G247
    419
  • 6.5 Checking fuel pressure sender G247
    420
  • 6.6 Removing and installing pressure differential sender for particulate filter G1037
    423
  • 7 Engine control unit
    425
  • 7.1 Removing and installing engine control unit J623
    425
  • 8 High-pressure pump
    427
  • 8.1 Assembly overview - high-pressure pump
    427
  • 8.2 Removing and installing high-pressure pump
    430
  • 8.3 Removing and installing high-pressure pipe
    432
  • 9 Lambda probe
    433
  • 9.1 Assembly overview - Lambda probe
    433
  • 9.2 Removing and installing Lambda probe
    435
  • Exhaust system
    437
  • 1 Exhaust pipes and silencers
    437
  • 1.1 Assembly overview – silencers
    437
  • 1.2 Removing and installing silencer
    447
  • 1.3 Separating exhaust pipes from silencers
    457
  • 1.4 Aligning exhaust system free of stress
    464
  • 1.5 Checking exhaust system for leaks
    464
  • 1.6 Removing and installing bracket for catalytic converter, Tiguan
    464
  • 2 Emission control
    468
  • 2.1 Assembly overview – emission control
    468
  • 2.3 Removing and installing catalytic converter
    475
  • 2.5 Removing and installing exhaust flap control unit
    485
  • 3 Exhaust gas temperature regulation
    486
  • 3.1 Assembly overview – exhaust gas temperature regulation
    486
  • 3.2 Removing and installing parts of exhaust gas temperature regulation
    487
  • Ignition system
    492
  • 1 Ignition system
    492
  • 1.1 Assembly overview - ignition system
    492
  • 1.2 Removing and installing ignition coils
    494
  • 1.3 Removing and installing knock sensor 1 G61
    496
  • 1.4 Removing and installing Hall sender
    497
  • 1.5 Removing and installing engine speed sender G28
    499
Manufacturer's designation 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)
Manufacturer Volkswagen
Suitable for Polo (2018) / T-Roc (2018 >) / Passat Variant (2019 >) / Passat Limousine (2019 >) / Golf (2020 >) / Tiguan (2021 >) / Arteon (2021 >) / Arteon Shooting Brake (2021 >) / Golf Variant (2021 >)
Suitable car types AW1, CB5, CB2, CD1, AX1, 3H8, 3H9, CG5
Engine code DNPA, DNFC, DNFE, DNFG, DSFE, DNND, DRNA, DSFB, DSFF
Category Reparaturanleitung

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