THE CAR REPAIR SHOP
0
Home » Manuals » 4-cylinder diesel engine (2.0 l engine, common rail)
  • Examplepage for repair manual 4-cylinder diesel engine (2.0 l engine, common rail)
  • Examplepage for repair manual 2 4-cylinder diesel engine (2.0 l engine, common rail)
  • Examplepage for repair manual 3 4-cylinder diesel engine (2.0 l engine, common rail)
  • Examplepage for repair manual 4-cylinder diesel engine (2.0 l engine, common rail)
  • Examplepage for repair manual 2 4-cylinder diesel engine (2.0 l engine, common rail)
  • Examplepage for repair manual 3 4-cylinder diesel engine (2.0 l engine, common rail)

4-cylinder diesel engine (2.0 l engine, common rail)

For Transporter

Original Volkswagen repair manual


42,61 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

21.292 KB

644 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Fully enclosing toothed belt guard, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Procedure in event of misfuelling, Fuel, Fuel delivery unit, fuel gauge sender, Accelerator pedal, Turbocharger and Injectors/high-pressure accumulator (rail). Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Transporter 4-cylinder diesel engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety precautions when working on charge air system
    2
  • 1.3 Safety precautions when working on injection system
    2
  • 1.4 Safety precautions when working on the cooling system
    3
  • 2 Identification
    5
  • 2.1 Engine number/engine data
    5
  • 3 Repair instructions
    7
  • 3.1 General notes on the lubrication system
    7
  • 3.2 General notes on fuel system
    7
  • 3.3 Instructions for working on fuel system
    8
  • 3.4 Rules for cleanliness when working on fuel supply system
    10
  • 3.5 Rules for cleanliness during work on fuel system
    10
  • 3.6 Rules for cleanliness when working on injection system
    11
  • Removing and installing engine
    12
  • 1 Removing and installing engine
    12
  • 1.1 Removing engine
    12
  • 1.2 Securing engine on engine and gearbox support
    30
  • 1.3 Installing engine
    32
  • 1.4 Modifying engine bracket T10229
    35
  • 1.5 Converting adapter 10 - 222 A /23 with adapter 10 - 222 A /23-1
    36
  • 2 Assembly mountings
    38
  • 2.1 Assembly overview - assembly mountings
    38
  • 2.2 Supporting engine in installation position
    40
  • 2.3 Removing and installing engine mounting
    41
  • 2.4 Removing and installing engine mounting
    47
  • Crankshaft group
    51
  • 1 Cylinder block (pulley end)
    51
  • 1.1 Assembly overview - cylinder block (pulley end)
    51
  • 1.2 Assembly overview - sealing flange, belt pulley end
    53
  • 1.3 Assembly overview - poly V-belt drive
    55
  • 1.4 Removing and installing poly-V belt
    61
  • 1.5 Removing and installing tensioner for poly V-belt
    63
  • 1.6 Removing and installing bracket for ancillaries
    64
  • 1.7 Removing and installing vibration damper
    67
  • 1.8 Renewing crankshaft oil seal - belt pulley end
    68
  • 1.9 Removing and installing sealing flange on pulley end
    71
  • 2 Cylinder block, gearbox end
    77
  • 2.1 Assembly overview - cylinder block, gearbox end
    77
  • 2.2 Removing and installing flywheel
    78
  • 2.3 Removing and installing sealing flange on gearbox side
    80
  • 3 Crankshaft
    92
  • 3.1 Assembly overview - crankshaft
    92
  • 3.2 Crankshaft dimensions
    93
  • 3.3 Allocation of main bearing shells
    94
  • 3.4 Measuring axial clearance of crankshaft
    94
  • 3.5 Measuring radial clearance of crankshaft
    95
  • 3.6 Renewing needle bearing in crankshaft
    96
  • 3.7 Renewing spur gear for crankshaft
    98
  • 4 Pistons and conrods
    102
  • 4.1 Assembly overview - pistons and conrods
    102
  • 4.2 Removing and installing pistons
    105
  • 4.3 Separating new conrod
    106
  • 4.4 Checking pistons and cylinder bores
    107
  • 4.5 Checking radial clearance of conrods
    108
  • 4.6 Measuring piston projection at TDC
    109
  • 4.7 Removing and installing oil spray jets
    111
  • Cylinder head, valve gear
    113
  • 1 Cylinder head
    113
  • 1.1 Assembly overview - cylinder head
    113
  • 1.2 Assembly overview - cylinder head cover
    117
  • 1.3 Removing and installing cylinder head
    122
  • 1.4 Removing and installing cylinder head cover
    134
  • 1.5 Removing and installing injector seals
    141
  • 1.6 Removing and installing vacuum pump
    145
  • 1.7 Checking compression
    149
  • 2 Fully enclosing toothed belt guard
    151
  • 2.1 Assembly overview - fully enclosing toothed belt guard
    151
  • 2.2 Removing and installing upper toothed belt guard (fully enclosing)
    153
  • 2.3 Removing and installing lower toothed belt guard (fully enclosed)
    154
  • 2.4 Removing and installing rear toothed belt guard (fully enclosing)
    156
  • 3 Toothed belt drive
    160
  • 3.1 Assembly overview - toothed belt
    160
  • 3.2 Removing and installing toothed belt
    162
  • 4 Valve gear
    180
  • 4.1 Assembly overview - valve gear
    180
  • 4.2 Measuring axial play of camshaft
    183
  • 4.3 Measuring radial play of camshaft
    184
  • 4.4 Removing and installing camshaft oil seal
    184
  • 4.5 Removing and installing camshaft
    187
  • 4.6 Checking hydraulic compensation elements
    196
  • 4.7 Removing and installing valve stem seals
    197
  • 5 Inlet and exhaust valves
    202
  • 5.1 Reworking valve seats
    202
  • 5.2 Checking valve guides
    202
  • 5.3 Valve dimensions
    203
  • Lubrication
    204
  • 1 Sump, oil pump
    204
  • 1.1 Assembly overview - sump/oil pump
    204
  • 1.2 Removing and installing sump
    210
  • 1.3 Removing and installing oil pump
    215
  • 1.4 Engine oil:
    217
  • 1.5 Removing and installing oil level and oil temperature sender G266
    218
  • 2 Engine oil cooler
    220
  • 2.1 Assembly overview - engine oil cooler
    220
  • 2.2 Removing and installing engine oil cooler
    222
  • 2.3 Checking engine oil cooler for leaks
    226
  • 3 Oil filter, oil pressure switch
    229
  • 3.1 Assembly overview - oil filter housing
    229
  • 3.2 Removing and installing oil pressure switch F1
    229
  • 3.3 Checking oil pressure
    230
  • 3.4 Removing and installing oil filter housing, mono-turbo
    232
  • 3.5 Measuring oil consumption
    235
  • 4 Balancer shaft module
    237
  • 4.1 Removing and installing balance shaft module
    237
  • Cooling
    245
  • 1 Cooling system/coolant
    245
  • 1.1 Draining and adding coolant
    245
  • 1.2 Checking cooling system for leaks
    254
  • 1.3 Assembly overview - coolant hoses
    256
  • 1.4 Connection diagram for coolant hoses - vehicles with basic equipment
    258
  • 1.5 Connection diagram for coolant hoses - vehicles with additional heat exchanger
    260
  • 1.6 Connection diagram for coolant hoses - vehicles with auxiliary heater
    265
  • 2 Coolant pump, regulation of cooling system
    287
  • 2.1 Assembly overview - coolant pump and ball thermostat (4/2-way valve)
    287
  • 2.2 Assembly overview - Continued coolant circulation pump V51
    288
  • 2.3 Removing and installing coolant pump
    288
  • 2.4 Removing and installing continued coolant circulation pump V51
    291
  • 2.5 Removing and installing 4/2-way valve with thermostat
    293
  • 2.6 Removing and installing Y-thermostat
    298
  • 2.7 Removing and installing coolant temperature sender G62
    299
  • 2.8 Removing and installing radiator outlet coolant temperature sender G83
    302
  • 3 Radiator, radiator fan
    307
  • 3.1 Assembly overview - radiator/radiator fan
    307
  • 3.2 Assembly overview – radiator cowl and radiator fan
    309
  • 3.3 Removing and installing radiator
    309
  • 3.4 Removing and installing radiator cowl with radiator fan V7
    317
  • Fuel supply system
    319
  • 1 Procedure in event of misfuelling
    319
  • 1.1 Procedure in event of misfuelling
    319
  • 2 Fuel
    323
  • 2.1 Assembly overview - fuel tank
    323
  • 2.2 Removing and installing fuel tank
    325
  • 3 Fuel delivery unit, fuel gauge sender
    330
  • 3.1 Removing and installing fuel delivery unit
    330
  • 3.2 Removing and installing fuel gauge sender G
    331
  • 4 Fuel pump
    332
  • 4.1 Assembly overview - supplementary fuel pump V393
    332
  • 4.2 Removing and installing supplementary fuel pump V393
    334
  • 4.3 Checking supplementary fuel pump V393
    337
  • 4.4 Checking delivery pressure of fuel system pressurisation pump G6
    339
  • 4.5 Checking fuel delivery rate of fuel system pressurisation pump G6
    340
  • 4.6 Checking voltage supply of fuel system pressurisation pump G6
    342
  • 4.7 Checking current draw of fuel system pressurisation pump G6
    343
  • 5 Accelerator pedal
    346
  • 5.1 Function
    346
  • 5.2 Assembly overview - accelerator mechanism
    346
  • Turbocharging/supercharging
    348
  • 1 Turbocharger
    348
  • 1.1 Assembly overview - turbocharger
    348
  • 1.2 Assembly overview – connecting pipes (bi-turbo)
    358
  • 1.3 Removing and installing turbocharger
    360
  • 1.4 Removing and installing exhaust manifold gasket (bi-turbo)
    395
  • 1.5 Removing and installing compressor housing and turbine housing (bi-turbo)
    405
  • 1.6 Checking vacuum unit for turbocharger
    408
  • 1.7 Renewing vacuum unit for turbocharger
    417
  • 1.8 Removing and installing connecting pipes (bi-turbo)
    431
  • 2 Charge air system
    439
  • 2.1 Assembly overview - charge air system
    439
  • 2.2 Assembly overview - charge-air hose connections
    443
  • 2.3 Removing and installing charge air cooler
    447
  • 2.5 Removing and installing exhaust gas flap valve N220
    453
  • 2.7 Removing and installing charge pressure control solenoid valve N75
    454
  • 2.8 Checking charge air system for leaks
    456
  • 2.9 Removing and installing charge pressure sender 2 G447
    460
  • Mixture preparation - injection
    462
  • 1 Injection system
    462
  • 1.1 Overview of fitting locations - injection system
    462
  • 1.2 Schematic overview - fuel system
    472
  • 1.3 Assembly overview - fuel system
    474
  • 1.4 Checking fuel system for leaks
    480
  • 2 Vacuum system
    481
  • 2.1 Connection diagram - vacuum system
    481
  • 2.2 Testing vacuum system for leaks, bi-turbo
    485
  • 2.3 Testing vacuum system for leaks, mono-turbo
    494
  • 2.4 Checking vacuum system for leaks, “four-wheel drive”
    501
  • 3 Injectors/high-pressure accumulator (rail)
    509
  • 3.1 Removing and installing fuel rail
    509
  • 3.2 Removing and installing high-pressure lines
    513
  • 3.3 Removing and installing injectors
    520
  • 3.4 Testing injectors
    526
  • 3.5 Testing jammed-open injectors
    534
  • 3.6 Check pressure retention valve in fuel return line
    536
  • 3.7 Checking low pressure fuel system
    539
  • 3.8 Checking fuel pump delivery rate
    541
  • 4 Air filter
    543
  • 4.1 Assembly overview - air filter housing
    543
  • 4.2 Removing and installing air filter housing
    546
  • 5 Intake manifold
    549
  • 5.1 Assembly overview – intake manifold
    549
  • 5.2 Removing and installing intake manifold
    549
  • 5.3 Removing and installing throttle valve module GX3
    554
  • 6 Senders and sensors
    556
  • 6.1 Removing and installing air mass meter G70
    556
  • 6.2 Removing and installing fuel pressure regulating valve N276
    557
  • 6.3 Checking fuel pressure regulating valve N276
    560
  • 6.4 Removing and installing fuel pressure sender G247
    562
  • 6.5 Removing and installing exhaust gas pressure sensor 1 G450
    564
  • 7 Engine control unit
    568
  • 7.1 Removing and installing engine control unit J623
    568
  • 8 High-pressure pump
    570
  • 8.1 Removing and installing high-pressure pump
    570
  • 8.2 Checking high-pressure pump
    574
  • Exhaust system
    578
  • 1 Exhaust pipes and silencers
    578
  • 1.1 Assembly overview – silencers
    578
  • 1.2 Removing and installing front exhaust pipe
    582
  • 1.3 Separating exhaust pipes from silencers
    584
  • 1.4 Checking exhaust system for leaks
    585
  • 1.5 Aligning exhaust system free of stress
    586
  • 1.6 Installation position of clamp
    587
  • 2 Emission control
    588
  • 2.1 Assembly overview - particulate filter
    588
  • 2.2 Assembly overview - catalytic converter, four-wheel drive vehicles
    593
  • 2.3 Removing and installing particulate filter
    595
  • 2.4 Removing and installing catalytic converter, four-wheel drive vehicles
    602
  • 3 Exhaust gas recirculation
    605
  • 3.1 Assembly overview – exhaust gas recirculation
    605
  • 3.2 Removing and installing exhaust gas recirculation cooler
    608
  • 3.3 Removing and installing exhaust gas recirculation valve 1 GX5
    620
  • 3.4 Pressure loss test for exhaust gas recirculation cooler
    621
  • Glow plug system
    625
  • 1 Glow plug system
    625
  • 1.1 Checking glow plug system
    625
  • 1.2 Removing and installing glow plug
    625
  • 1.3 Checking glow plug
    628
  • 1.4 Optical characteristics of glow plugs
    629
  • 1.5 Removing and installing engine speed sender G28
    629
  • 1.6 Removing and installing Hall sender G40
    631
Manufacturer's designation 4-cylinder diesel engine (2.0 l engine, common rail)
Manufacturer Volkswagen
Suitable for Transporter (2010)
Suitable car types 7F, 7E
Engine code CAAB, CAAC, CAAE, CCHA, CCHB, CFCA, CAAD
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

5-speed manual gearbox 02Z

Examplepage for repair manual 5-speed manual gearbox 02Z

For California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010) / Transporter (2010)

16,19 € Details

Heating, air conditioner

Examplepage for repair manual Heating, air conditioner

For California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010) / Transporter (2010)

15,31 € Details

7-speed dual clutch gearbox 0BT

Examplepage for repair manual 7-speed dual clutch gearbox 0BT

For Transporter (2010) / Transporter (2010)

12,98 € Details

4-cylinder injection engine (2.0 l engine)

Examplepage for repair manual 4-cylinder injection engine (2.0 l engine)

For California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010) / Transporter (2010)

12,61 € Details

Wheels and Tyres Guide

Examplepage for repair manual Wheels and Tyres Guide

For Transporter (2010) / Transporter T5 (2010) / Transporter T5 (2010) / Transporter T5 (2010) / Transporter T5 (2010)

9,43 € Details

Running gear, axles, steering

Examplepage for repair manual Running gear, axles, steering

For California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010) / Transporter (2010)

22,74 € Details

General body repairs, interior

Examplepage for repair manual General body repairs, interior

For California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010) / Transporter (2010)

40,95 € Details

Fuel supply system, petrol engines

Examplepage for repair manual Fuel supply system, petrol engines

For California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010) / Transporter (2010)

6,29 € Details

Vehicle-specific paint information

Examplepage for repair manual Vehicle-specific paint information

For Transporter (2010) / Transporter (2010)

4,67 € Details

Propshaft and rear final drive

Examplepage for repair manual Propshaft and rear final drive

For California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010) / Transporter (2010)

9,29 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part WHT000881 Dichtring

WHT000881

Dichtring

4,79 €

Details
car part 171823395 Gummilager

171823395

Gummilager

3,83 €

Details
car part 1S086345982V Abdeckung

1S086345982V

Abdeckung

79,78 €

Details
car part 3D0615448D Luftfuehrg

3D0615448D

Luftfuehrg

25,59 €

Details
car part 0BF598079 Rep.Satz

0BF598079

Rep.Satz

175,85 €

Details

7 Gang-Doppelkupplungsgetriebe 0GC Volkswagen R GmbH

Examplepage for repair manual 7 Gang-Doppelkupplungsgetriebe 0GC Volkswagen R GmbH

For Golf VII (2017) / Golf (2017)

10,54 € Details

Kommunikation

Examplepage for repair manual Kommunikation

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

6,46 € Details

4-Zylinder-Dieselmotor (1,9 l-Motor) 028.B / ADE / ADG

Examplepage for repair manual 4-Zylinder-Dieselmotor (1,9 l-Motor) 028.B / ADE / ADG

For Industriemotoren - Industrial Engines ()

7,57 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts