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  • Examplepage for repair manual 4-cyl. injection engine (5-valve), Mechanics
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4-cyl. injection engine (5-valve), Mechanics

For Sharan

Original Volkswagen repair manual


23,02 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.682 KB

290 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Electronic power control (EPC): engine code AWC, Activated charcoal filter system and Charge air system with turbocharger. Show more
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Repair manual Sharan 4-cyl. injection engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Securing engine to assembly stand
    9
  • 1.4 Notes on installing
    10
  • 1.5 Tightening torques
    14
  • 1.6 Assembly mountings
    14
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    16
  • Crankshaft group
    17
  • 1 Dismantling and assembling engine
    17
  • 1.1 Dismantling and assembling engine
    17
  • 1.2 Removing and installing ribbed belt
    28
  • 2 Removing and installing sealing flanges and flywheel/drive plate
    30
  • 2.1 Removing and installing sealing flanges and flywheel/drive plate
    30
  • 2.2 Renewing crankshaft oil seal -belt pulley end-
    34
  • 2.3 Removing and installing sealing flange -belt pulley end-
    38
  • 2.4 Removing and installing drive plate
    40
  • 3 Removing and installing crankshaft
    43
  • 3.1 Removing and installing crankshaft
    43
  • 3.2 Colour markings
    47
  • 3.3 Crankshaft dimensions
    47
  • 4 Dismantling and assembling pistons and conrods
    48
  • 4.1 Dismantling and assembling pistons and conrods
    48
  • 4.2 Piston and cylinder dimensions
    55
  • Cylinder head, Valve gear
    56
  • 1 Removing and installing cylinder head
    56
  • 1.1 Removing and installing cylinder head
    56
  • 1.2 Removing, installing and tensioning toothed belts
    60
  • 1.3 Removing and installing cylinder head
    68
  • 1.4 Checking compression pressures
    75
  • 2 Servicing valve gear
    77
  • 2.1 Servicing valve gear
    77
  • 2.2 Reworking valve seats
    87
  • 2.3 Renewing camshaft oil seal
    89
  • 2.4 Checking hydraulic bucket tappets
    95
  • 2.5 Removing and installing camshaft
    96
  • 2.6 Checking valve guides
    102
  • 2.7 Replacing valve stem seals
    103
  • Lubrication
    106
  • 1 Removing and installing parts of the lubrication system
    106
  • 1.1 Removing and installing parts of the lubrication system
    106
  • 1.2 Dismantling and assembling oil filter bracket: engine code AJH
    113
  • 1.3 Dismantling and assembling oil filter bracket: engine code AWC
    118
  • 1.4 Removing and installing sump
    123
  • 1.5 Checking oil pressure and oil pressure switch: engine code AJH
    126
  • 1.6 Checking oil pressure and oil pressure switch: engine code AWC
    128
  • Cooling system
    130
  • 1 Removing and installing parts of cooling system
    130
  • 1.1 Removing and installing parts of cooling system
    130
  • 1.2 Parts of cooling system body side: engine code AJH
    131
  • 1.3 Parts of cooling system body side: engine code AWC
    134
  • 1.4 Parts of cooling system engine side: engine code AJH
    138
  • 1.5 Parts of cooling system engine side: engine code AWC
    142
  • 1.6 Coolant hose connection diagram: engine code AJH
    148
  • 1.7 Coolant hose connection diagram: engine code AWC
    150
  • 1.8 Draining and filling cooling system
    152
  • 1.9 Removing and installing radiator
    156
  • 1.10 Removing and installing coolant pump
    159
  • 1.11 Removing and installing thermostat
    161
  • 1.12 Checking coolant circulation pump
    162
  • Fuel supply system
    166
  • 1 Removing and installing parts of fuel supply system
    166
  • 1.1 Removing and installing parts of fuel supply system
    166
  • 1.2 Removing and installing fuel tank with attachments and fuel filter: engine code AJH
    167
  • 1.4 Safety precautions when working on the fuel supply system
    182
  • 1.5 Rules for cleanliness
    183
  • 1.6 Removing and installing fuel delivery unit
    183
  • 1.7 Removing and installing fuel gauge sender: engine code AWC
    185
  • 1.8 Crash fuel shut-off: engine code AWC
    186
  • 1.9 Checking fuel pump
    187
  • 2 Accelerator mechanism: engine code AJH
    195
  • 2.1 Accelerator mechanism: engine code AJH
    195
  • 2.2 Servicing accelerator mechanism
    195
  • 2.3 Adjusting throttle cable
    197
  • 3 Electronic power control (EPC): engine code AWC
    199
  • 3.1 Electronic power control (EPC): engine code AWC
    199
  • 3.2 Function of EPC system
    199
  • 3.3 Servicing parts of electronic power control (EPC)
    200
  • 3.4 Checking accelerator pedal position sender
    201
  • 4 Activated charcoal filter system
    204
  • 4.1 Activated charcoal filter system
    204
  • 4.2 Function
    204
  • 4.3 Servicing parts of the activated charcoal filter system: engine code AJH
    206
  • 4.4 Servicing parts of the activated charcoal filter system: engine code AWC
    209
  • 4.5 Checking activated charcoal filter solenoid valve 1: engine code AWC
    212
  • 4.6 Checking fuel tank breather: engine code AJH
    214
  • 4.7 Checking fuel tank breather: engine code AWC
    215
  • Charging
    218
  • 1 Charge air system with turbocharger
    218
  • 1.1 Charge air system with turbocharger
    218
  • 1.2 Removing and installing turbocharger and attachments
    219
  • 1.3 Removing and installing parts of charge air cooling: Engine code AJH
    225
  • 1.4 Removing and installing parts of charge air cooling: engine code AWC
    228
  • 1.5 Overview of turbocharging: engine code AJH
    233
  • 1.6 Overview of turbocharging: engine code AWC
    236
  • 1.7 Rules for cleanliness
    240
  • 1.8 Safety precautions
    240
  • 1.9 Removing and installing charge air cooler: engine code AWC
    240
  • 2 Checking charge air system: engine code AJH
    242
  • 2.1 Checking charge air system: engine code AJH
    242
  • 2.2 Checking charge pressure regulation
    242
  • 2.3 Checking charge pressure control solenoid valve
    243
  • 2.4 Checking pressure unit for charge pressure regulating valve
    244
  • 2.5 Checking overrun shut-off valve
    245
  • 3 Checking charge pressure system: engine code AWC
    246
  • 3.1 Checking charge pressure system: engine code AWC
    246
  • 3.2 Checking charge pressure regulation
    246
  • 3.3 Checking charge pressure control solenoid valve
    248
  • 3.4 Checking charge pressure sender
    250
  • 3.5 Checking pressure unit for charge pressure regulating valve
    253
  • 3.6 Checking overrun shut-off valve
    254
  • Exhaust system
    256
  • 1 Removing and installing parts of exhaust system
    256
  • 1.1 Removing and installing parts of exhaust system
    256
  • 1.2 Front exhaust pipe and catalyst with attachments
    257
  • 1.3 Silencer with mountings
    262
  • 2 Secondary air system: engine code AJH
    263
  • 2.1 Secondary air system: engine code AJH
    263
  • 2.2 Function
    264
  • 2.3 Removing and installing parts of the secondary air system
    264
  • 2.4 Checking combi-valve
    268
  • 3 Secondary air system: engine code AWC
    269
  • 3.1 Secondary air system: engine code AWC
    269
  • 3.2 Function
    269
  • 3.3 Removing and installing parts of the secondary air system
    270
  • 3.4 Checking secondary air pump motor
    274
  • 3.5 Checking combi-valve
    276
  • 4 Exhaust gas recirculation system: engine code AWC
    277
  • 4.1 Exhaust gas recirculation system: engine code AWC
    277
  • 4.2 Servicing parts of exhaust gas recirculation system
    278
  • 4.3 Checking potentiometer for exhaust gas recirculation
    281
Manufacturer's designation 4-cyl. injection engine (5-valve), Mechanics
Manufacturer Volkswagen
Suitable for Sharan (1995 - 2010)
Suitable car types 7M
Engine code AWC
Category Reparaturanleitung

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