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  • Examplepage for repair manual Running gear, axles, steering
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  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Jetta 2-türig Rl / Jetta

Original Volkswagen repair manual


29,46 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

24.933 KB

389 Sites

Detailed technical data

Immediately readable

This repair manual contains: Evaluating accident vehicles, Raising wheel suspension to unladen position, Overview - front axle, Assembly overview: wheel bearing, Removing and installing drive shafts, Specified torque for fitting wheels, Tyre pressure monitor display, Vehicle alignment check, Wheels, tyres, Protecting wheel centring seat against corrosion, General repair instructions, Repairing hydraulic power-assisted steering rack and Vane pump, 4-cylinder petrol engine. Show more
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Repair manual Jetta 2-türig Rl / Jetta Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Checklist for evaluating running gear of accident vehicles
    1
  • 2 General information
    3
  • Front suspension
    4
  • 1 Evaluating accident vehicles
    4
  • 2 Raising wheel suspension to unladen position
    5
  • 3 Overview - front axle
    7
  • 4 Assembly overview: subframe
    9
  • 4.1 Repairing thread in longitudinal member
    10
  • 4.2 Fixing position of subframe
    10
  • 4.3 Lowering subframe
    13
  • 4.4 Removing and installing subframe without steering rack
    17
  • 4.5 Removing and installing subframe with hydraulic steering rack
    20
  • 4.6 Removing and installing subframe with electromechanical steering rack
    27
  • 4.7 Repairing subframe
    31
  • 5 Assembly overview: front wheel suspension, suspension link
    41
  • 5.1 Checking swivel joint
    42
  • 5.2 Removing and installing swivel joint
    43
  • 5.3 Removing and installing suspension link
    47
  • 5.5 Renewing front bonded rubber bush for suspension link
    53
  • 5.6 Renewing rear bonded rubber bush for suspension link
    55
  • 6 Assembly overview: wheel bearing
    58
  • 6.1 Removing and installing wheel bearing unit
    59
  • 6.2 Removing and installing wheel bearing housing
    62
  • 7 Assembly overview: anti-roll bar
    69
  • 7.1 Removing and installing anti-roll bar
    69
  • 8 Assembly overview: suspension strut
    74
  • 8.1 Removing and installing suspension strut
    75
  • 8.2 Repairing suspension strut
    81
  • 9 Removing and installing drive shafts
    84
  • 9.1 Loosening and tightening twelve-point head bolt, with ribbing, securing drive shaft
    84
  • 9.3 Removing and installing drive shaft with constant velocity joint
    87
  • 9.4 Removing and installing right drive shaft with (push-on) constant velocity slip joint
    90
  • 9.5 Removing and installing drive shafts with triple roller joint AAR2600i
    96
  • 9.6 Removing and installing drive shafts with triple roller joint AAR3300i
    100
  • 10 Repairing drive shafts - overview of drive shafts
    105
  • 10.1 Heat shield for drive shafts
    106
  • 11 Assembly overview: drive shaft with VL100 constant velocity joint
    107
  • 11.1 Dismantling and assembling drive shaft with VL100 constant velocity joint
    109
  • 11.2 Checking outer constant velocity joint
    113
  • 11.3 Checking inner constant velocity joint
    114
  • 12 Assembly overview: drive shaft with VL107 constant velocity joint
    117
  • 12.1 Dismantling and assembling drive shaft with VL107 constant velocity joint
    119
  • 13 Assembly overview: drive shaft with VL107 constant velocity slip joint (push-on)
    124
  • 13.1 Dismantling and assembling drive shaft with VL107 (push-on) constant velocity slip joint
    125
  • 14 Assembly overview: drive shaft with triple roller joint AAR2600i
    129
  • 14.1 Dismantling and assembling drive shaft with triple roller joint AAR2600i
    131
  • 15 Assembly overview: drive shaft with triple roller joint AAR3300i
    136
  • 15.1 Dismantling and assembling drive shaft with triple roller joint AAR3300i
    138
  • Rear suspension
    144
  • 1 Evaluating accident vehicles
    144
  • 2 Rear axle in unladen position (torsion beam rear axle)
    145
  • 3 Overview of rear axle (torsion beam rear axle)
    147
  • 4 Assembly overview: axle beam, subframe, cross piece (torsion beam rear axle)
    149
  • 4.1 Removing and installing axle assembly
    150
  • 4.2 Removing and installing bonded rubber bush for axle beam
    154
  • 4.3 Removing and installing cross piece
    158
  • 4.4 Removing and installing bonded rubber bush for cross piece
    160
  • 5 Assembly overview - plate for axle beam, torsion beam rear axle
    163
  • 5.1 Removing plate for axle beam
    163
  • 5.2 Installing plate for axle beam
    164
  • 6 Assembly overview: wheel suspension (torsion beam rear axle)
    170
  • 6.1 Removing and installing coil spring
    171
  • 7 Assembly overview: shock absorbers (torsion beam rear axle)
    173
  • 7.1 Removing and installing shock absorbers
    174
  • 8 Assembly overview: wheel bearings, drum brake (torsion beam rear axle)
    176
  • 8.1 Removing and installing wheel hub with wheel bearing, vehicles with drum brakes
    177
  • 9 Assembly overview: wheel bearings, disc brake (torsion beam rear axle)
    181
  • 10 Rear axle in unladen position (multi-link rear suspension)
    185
  • 11 Overview of rear axle (multi-link rear suspension)
    188
  • 12.1 Assembly overview: rear left vehicle level sender G76
    191
  • 12.2 Removing and installing rear left vehicle level sender G76
    191
  • 12.3 Fixing position of subframe
    192
  • 12.4 Lowering rear axle
    193
  • 12.5 Removing and installing rear axle
    196
  • 12.6 Removing and installing upper transverse link
    199
  • 12.7 Removing and installing lower transverse link
    201
  • 12.8 Removing and installing track rod
    203
  • 13.1 Removing and installing wheel bearing housing
    207
  • 13.2 Renewing bonded rubber bush for wheel bearing housing
    210
  • 13.3 Removing and installing wheel bearing/wheel hub unit
    213
  • 13.4 Removing and installing trailing arm with mounting bracket
    216
  • 13.5 Repairing trailing arm
    220
  • 14 Assembly overview: shock absorber, coil spring (multi-link rear suspension)
    224
  • 14.1 Removing and installing coil spring
    224
  • 14.2 Removing and installing shock absorbers
    226
  • 14.3 Repairing shock absorber
    228
  • 15 Assembly overview: anti-roll bar (multi-link rear suspension)
    230
  • 15.1 Removing and installing anti-roll bar
    230
  • 16 Assembly overview: subframe attachments, BlueMotion vehicles
    233
  • 16.1 Removing and installing shield for rear axle
    234
  • Wheels, tyres, vehicle geometry
    236
  • 1 Evaluating accident vehicles
    236
  • 2 Specified torque for fitting wheels
    237
  • 3 Fitting wheel and tyre
    238
  • 3.1 General information
    238
  • 3.2 Fittings instructions
    238
  • 4 Removing and fitting tyres (wheels with tyre pressure monitoring)
    240
  • 4.2 Wheel change
    240
  • 4.3 Fittings instructions
    241
  • 4.4 Pressing tyre off wheel rim
    242
  • 4.5 Removing tyre from wheel
    243
  • 4.6 Fitting tyre to wheel rim
    243
  • 5 Removing and fitting tyres with run-flat properties to wheel rims
    245
  • 5.1 Safety information
    245
  • 5.2 Fittings instructions
    245
  • 5.3 Pressing tyre off wheel rim
    246
  • 5.4 Removing tyre from wheel
    247
  • 5.5 Fitting tyre to wheel rim
    248
  • 6 Tyre pressure monitor display
    251
  • 6.1 General information
    251
  • 7 Tyre Pressure Monitoring System (TPMS)
    253
  • 7.1 Assembly overview: tyre pressure sensor
    253
  • 7.2 Removing and installing tyre pressure sensor
    254
  • 8 Vehicle alignment check
    255
  • 8.1 General information for vehicles with torsion beam rear axle
    255
  • 8.2 General information for vehicles with multi-link rear suspension
    257
  • 8.3 Conditions for testing
    258
  • 8.4 Checking trailing arm of axle beam (torsion beam rear axle) using VAS 241 001
    259
  • 8.5 Checking trailing arm of axle beam (torsion beam rear axle) using VAS 801
    261
  • 8.6 Test preparations
    264
  • 8.7 Vehicle alignment specifications for vehicles with torsion beam rear axle
    264
  • 8.8 Vehicle alignment specifications for vehicles with multi-link rear suspension
    266
  • 8.9 Transverse vehicle inclination “zero position”
    268
  • 8.10 Overview - wheel alignment procedure
    268
  • 8.11 Correcting front axle camber
    269
  • 8.12 Checking torsion beam rear axle camber
    271
  • 8.13 Adjusting multi-link rear suspension camber
    271
  • 8.14 Checking torsion beam rear axle toe
    272
  • 8.15 Adjusting multi-link rear suspension toe
    273
  • 8.16 Adjusting front axle toe
    273
  • 8.17 Basic setting of steering angle sensor G85
    274
  • 8.18 Vehicle data sticker
    274
  • 9 Wheels, tyres
    276
  • 9.1 Models with breakdown set
    276
  • 9.2 Removing a tyre
    276
  • 9.3 Fitting a new tyre
    276
  • 9.4 Tyre sealant disposal
    277
  • 10 Instructions for changing or fitting wheels
    278
  • 10.1 Fitting wheels
    279
  • 11 Protecting wheel centring seat against corrosion
    280
  • 12 Vibration due to wheels/tyres - causes and rectification
    281
  • 12.1 Causes of rough running
    281
  • 12.2 Balancing wheels
    281
  • 12.3 Conducting a road test before balancing wheels
    281
  • 12.4 Balancing wheels on stationary wheel balancing machine
    282
  • 12.5 Vibration control system VAS 6230 A
    284
  • 12.6 Finish balancer
    284
  • 12.7 Radial and lateral runout of wheels and tyres
    285
  • 12.9 Checking radial and lateral run-out on wheel rim
    286
  • 12.10 Matching
    287
  • 12.11 Flat spots caused by storage or handling
    288
  • Steering
    290
  • 1 Evaluating accident vehicles
    290
  • 2 General repair instructions
    291
  • 2.1 Steering rack
    291
  • 2.2 Gaskets and seals
    291
  • 2.3 Nuts and bolts
    291
  • 2.4 Electrical components
    292
  • 2.5 Guided Fault Finding, vehicle self-diagnosis and Test Instruments
    292
  • 3 Assembly overview - airbag and steering wheel
    293
  • 3.1 Removing and installing airbag and steering wheel
    293
  • 4 Assembly overview: steering column, left-hand drive
    296
  • 4.1 Removing and installing steering column
    296
  • 4.2 Handling and transporting steering column
    304
  • 4.3 Checking steering column for damage
    305
  • 5 Assembly overview: steering column, right-hand drive
    307
  • 5.1 Removing and installing steering column, right-hand drive vehicle
    307
  • 5.2 Handling and transporting steering column
    316
  • 5.3 Checking steering column for damage
    317
  • 6 Electromechanical steering rack, LHD vehicle
    318
  • 6.1 Assembly overview - electromechanical steering rack for LHD vehicle
    318
  • 6.2 Removing and installing steering rack, left-hand drive vehicle
    320
  • 7 Electromechanical steering rack, RHD vehicle
    328
  • 7.1 Assembly overview - electromechanical steering rack for RHD vehicle
    328
  • 7.2 Removing and installing steering rack, right-hand drive vehicle
    329
  • 8 Repairing electromechanical steering rack
    336
  • 8.1 Assembly overview: electromechanical steering rack
    336
  • 8.2 Removing and installing track rod
    337
  • 8.3 Removing and installing track rod ball joint
    340
  • 8.4 Removing and installing boot
    341
  • 8.5 Checking play, security and boots of track rod ends
    344
  • 8.6 Checking and adjusting track rod length
    344
  • 8.7 Allocation of track rod ball joints
    345
  • 9 Assembly overview: hydraulic power steering
    346
  • 9.1 Removing and installing power-assisted steering rack
    347
  • 10 Repairing hydraulic power-assisted steering rack
    353
  • 10.1 Assembly overview: power-assisted steering rack
    353
  • 10.2 Removing and installing track rod
    354
  • 10.3 Removing and installing track rod ball joint
    357
  • 10.4 Removing and installing boot
    358
  • 10.5 Checking play, security and boots of track rod ends
    360
  • 10.6 Checking and adjusting left track rod length
    360
  • 10.7 Allocation of track rod ball joints
    361
  • 11 Vane pump, 4-cylinder petrol engine
    362
  • 11.1 Assembly overview: vane pump, 4-cylinder petrol engine
    362
  • 11.2 Removing and installing vane pump, 4-cylinder petrol engine
    363
  • 12 Vane pump, 5-cylinder petrol engine
    366
  • 12.1 Checking vane pump delivery pressure, 5-cylinder petrol engine
    366
  • 12.2 Assembly overview: vane pump, 5-cylinder petrol engine
    369
  • 12.3 Removing and installing vane pump, 5-cylinder petrol engine
    370
  • 13 Assembly overview: hydraulic lines, 4-cylinder petrol engine
    374
  • 14 Assembly overview: hydraulic lines, 5-cylinder petrol engine
    376
  • 15 Assembly overview: power steering reservoir, 4-cylinder petrol engine
    378
  • 16 Assembly overview: power steering reservoir, 5-cylinder petrol engine
    379
  • 17 Checking power steering fluid level
    380
  • 18 Bleeding steering system and checking for leaks
    381
  • 18.1 Bleeding steering system
    381
  • 18.2 Check steering system for leaks
    381
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Jetta 2-türig Rl (1980 - 1984) / Jetta (2014 >) / Jetta (Malaysia) (2013 >)
Suitable car types 162, AY2
Category Reparaturanleitung

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