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  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)
  • Examplepage for repair manual 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)

4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)

For Jetta 2-türig Rl / Jetta 4-türig Ll / Jetta / Jetta GP

Original Volkswagen repair manual


19,87 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

14.304 KB

245 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Turbocharger, Intake manifold and Exhaust pipes, silencers. Show more
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Repair manual 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety instructions
    1
  • 1.1 Safety precautions when working on fuel supply system
    1
  • 1.3 Safety precautions when working on ignition system
    2
  • 1.4 Safety precautions when working on cooling system
    3
  • 2 Identification
    4
  • 2.1 Engine number, engine data
    4
  • 3 Repair instructions
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 Foreign objects in engine
    6
  • 3.3 Contact corrosion
    6
  • 3.4 Routing and securing lines
    6
  • 3.5 Installing coolers, condensers and radiators
    6
  • Removing and installing engine
    8
  • 1 Removing and installing engine
    8
  • 1.1 Removing engine
    8
  • 1.2 Separating engine and gearbox
    16
  • 1.3 Securing engine on engine and gearbox support
    17
  • 1.4 Installing engine
    19
  • 2 Assembly mountings
    22
  • 2.1 Assembly overview - assembly mountings
    22
  • 2.2 Removing and installing engine mountings
    24
  • 2.3 Supporting engine in installation position
    29
  • 2.4 Adjusting assembly mountings
    35
  • 2.5 Checking adjustment of assembly mountings (engine and gearbox mountings)
    37
  • 3 Engine cover panel
    38
  • 3.1 Removing and installing engine cover panel
    38
  • Crankshaft group
    39
  • 1 Cylinder block (pulley end)
    39
  • 1.1 Assembly overview - poly V-belt drive
    39
  • 1.2 Assembly overview - cylinder block (pulley end)
    42
  • 1.3 Removing and installing poly V-belt
    44
  • 1.4 Removing and installing vibration damper
    45
  • 1.5 Removing and installing ancillary bracket
    49
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    50
  • 2 Cylinder block, gearbox end
    54
  • 2.1 Assembly overview - cylinder block, gearbox end
    54
  • 2.2 Removing and installing sealing flange on gearbox side
    55
  • 3 Crankshaft
    65
  • 3.1 Assembly overview - crankshaft
    65
  • 3.2 Crankshaft dimensions
    66
  • 3.3 Renewing needle bearing in crankshaft
    66
  • 4 Pistons and conrods
    69
  • 4.1 Assembly overview - pistons and conrods
    69
  • 4.2 Checking piston and cylinder bore
    71
  • 4.3 Separating new conrod
    72
  • 4.4 Removing and installing pistons
    73
  • 4.5 Removing and installing oil spray jets
    74
  • Cylinder head, valve gear
    76
  • 1 Cylinder head
    76
  • 1.1 Assembly overview - cylinder head
    76
  • 1.2 Removing and installing cylinder head
    78
  • 1.3 Removing and installing camshaft housing
    79
  • 1.4 Checking compression
    85
  • 2 Cover for timing chain
    88
  • 2.1 Removing and installing valve timing housing
    88
  • 3 Chain drive
    91
  • 3.1 Removing and installing timing chain and chain drive for oil pump
    91
  • 3.2 Checking timing chain
    98
  • 3.3 Checking valve timing
    106
  • 3.4 Adjusting valve timing
    109
  • 4 Valve gear
    117
  • 4.1 Assembly overview - valve gear
    117
  • 4.2 Measuring axial play of camshaft
    118
  • 4.3 Removing and installing valve stem seals
    119
  • 5 Inlet and exhaust valves
    122
  • 5.1 Reworking valve seats
    122
  • 5.2 Checking valve guides
    123
  • Lubrication
    125
  • 1 Sump, oil pump
    125
  • 1.1 Assembly overview - sump and oil pump
    125
  • 1.2 Engine oil
    126
  • 1.3 Removing and installing sump
    127
  • 1.4 Removing and installing oil pump
    131
  • 2 Oil filter, oil pressure switch
    134
  • 2.1 Checking oil pressure and oil pressure switch
    134
  • Cooling
    136
  • 1 Cooling system, coolant
    136
  • 1.1 Coolant hose schematic diagram
    136
  • 1.2 Checking cooling system for leaks
    136
  • 1.3 Draining and filling coolant
    138
  • 2 Coolant pump, regulation of cooling system
    144
  • 2.1 Assembly overview - thermostat
    144
  • 2.2 Removing and installing coolant circulation pump V50
    145
  • 2.3 Removing and installing coolant pump
    146
  • 2.4 Removing and installing coolant pump pulley
    151
  • 3 Radiator and radiator fan
    156
  • 3.1 Assembly overview - radiator and radiator fan
    156
  • 3.2 Removing and installing radiator
    158
  • 3.3 Removing and installing radiator cowling
    159
  • 3.4 Removing and installing radiator fan V7 and radiator fan 2 V177
    159
  • Turbocharging/supercharging
    161
  • 1 Turbocharger
    161
  • 1.1 Assembly overview - turbocharger
    161
  • 1.2 Assembly overview - turbocharger air recirculation valve N249
    163
  • 1.3 Removing and installing turbocharger
    163
  • 1.4 Checking vacuum unit for turbocharger
    168
  • 1.5 Adjusting vacuum unit for turbocharger
    169
  • 1.6 Renewing vacuum unit for turbocharger
    174
  • 2 Charge air system
    176
  • 2.1 Assembly overview - charge air system
    176
  • 2.2 Assembly overview - charge-air hose connections
    177
  • 2.3 Removing and installing charge air cooler
    178
  • 2.4 Checking charge air system for leaks
    180
  • 3 Supercharger
    183
  • 3.1 Assembly overview - supercharger
    183
  • 3.2 Removing and installing supercharger
    184
  • 3.3 Removing and installing supercharger input shaft seal
    191
  • Mixture preparation - injection
    195
  • 1 Injection system
    195
  • 1.1 Releasing high pressure in fuel system
    195
  • 2 Injectors
    196
  • 2.1 Assembly overview - fuel rail with injectors
    196
  • 2.2 Removing and installing injectors
    196
  • 2.3 Renewing seals on injectors
    199
  • 3 Air filter
    203
  • 3.1 Assembly overview - air filter housing
    203
  • 3.2 Removing and installing air filter housing
    204
  • 4 Intake manifold
    205
  • 4.1 Assembly overview - intake manifold
    205
  • 4.2 Assembly overview - lower part of intake manifold with fuel rail
    207
  • 4.3 Removing and installing lower part of intake manifold
    209
  • 4.4 Removing and installing lower part of intake manifold with fuel rail
    209
  • 4.5 Removing and installing throttle valve module J338
    210
  • 4.6 Cleaning throttle valve module J338
    212
  • 5 Senders and sensors
    214
  • 5.1 Checking fuel pressure sender G247
    214
  • 6 Engine control unit
    217
  • 6.1 Removing and installing engine control unit J623 without protective housing
    217
  • 6.2 Removing and installing engine control unit J623 with protective housing
    219
  • 7 High-pressure pump
    222
  • 7.1 Assembly overview - high-pressure pump
    222
  • 7.2 Removing and installing high-pressure pump
    223
  • Exhaust system
    227
  • 1 Exhaust pipes, silencers
    227
  • 1.1 Assembly overview - silencers
    227
  • 1.2 Removing and installing front exhaust pipe
    228
  • 1.3 Separating exhaust pipes, silencers
    230
  • 1.4 Aligning exhaust system free of stress
    231
  • 2 Emission control
    233
  • 2.1 Assembly overview - emission control
    233
  • Ignition system
    235
  • 1 Ignition system
    235
  • 1.1 Assembly overview - ignition system
    235
  • 1.2 Test data, spark plugs
    236
  • 1.3 Removing and installing ignition coils with output stage
    236
  • 1.4 Removing and installing engine speed sender G28
    238
Manufacturer's designation 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and supercharger)
Manufacturer Volkswagen
Suitable for Jetta 2-türig Rl (1980 - 1984) / Jetta 4-türig Ll (1980 - 1984) / Jetta (2014 >) / Jetta (Malaysia) (2013 >) / Jetta GP (Russland) (2015) / Jetta GP (2015 >)
Suitable car types 162, AV2, AY2, AV3, AY3
Engine code CAVD, CTHA, CTHD
Category Reparaturanleitung

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