4-cyl. fuel injection engine (2-valve), Mechanics

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  3
• 1.3 Notes on installing
  5
• 1.4 Tightening torques
  6
• 1.5 Assembly mountings
  6
• 1.6 Aligning engine and gearbox
  9
• 1.7 Renewing engine carrier rubber mounting
  10
• 1.8 Additional information and removal instructions for vehicles with air conditioner
  11
• Crankshaft group
  13
• 1 Dismantling and assembling engine
  13
• 1.1 Dismantling and assembling engine
  13
• 1.2 Removing and installing ribbed belt
  26
• 1.3 Removing and installing toothed belt
  29
• 2 Removing and installing sealing flanges and flywheel/drive plate
  32
• 2.1 Removing and installing sealing flanges and flywheel/drive plate
  32
• 2.2 Renewing crankshaft oil seal - pulley end -
  34
• 2.3 Removing and installing drive plate
  36
• 3 Removing and installing crankshaft
  39
• 3.1 Removing and installing crankshaft
  39
• 3.2 Crankshaft dimensions
  41
• 4 Dismantling and assembling pistons and conrods
  42
• 4.1 Dismantling and assembling pistons and conrods
  42
• 4.2 Piston and cylinder dimensions
  48
• Cylinder head, Valve gear
  49
• 1 Removing and installing cylinder head
  49
• 1.1 Removing and installing cylinder head
  49
• 1.2 Removing and installing cylinder head
  53
• 1.3 Checking compressions
  54
• 2 Servicing valve gear
  55
• 2.1 Servicing valve gear
  55
• 2.2 Reworking valve seats
  63
• 2.3 Removing and installing camshaft oil seal
  64
• 2.4 Removing and installing camshaft
  66
• 2.5 Checking hydraulic bucket tappets
  68
• 2.6 Checking valve guides
  68
• 2.7 Renewing valve guides
  69
• 2.8 Renewing valve stem seals
  69
• Lubrication
  71
• 1 Removing and installing parts of the lubrication system
  71
• 1.1 Removing and installing parts of the lubrication system
  71
• 1.2 Checking oil pressure and oil pressure switch
  79
• Cooling system
  81
• 1 Removing and installing parts of cooling system
  81
• 1.1 Removing and installing parts of cooling system
  81
• 1.2 Parts of cooling system body side
  82
• 1.3 Parts of cooling system - engine side
  86
• 1.4 Dismantling and assembling coolant pump
  89
• 1.5 Draining and filling cooling system
  90
• 1.6 Removing and installing radiator and radiator fan
  92
• 1.7 Checking radiator fan run-on
  93
• Fuel supply system
  94
• 1 Removing and installing parts of fuel supply system
  94
• 1.1 Removing and installing parts of fuel supply system
  94
• 1.4 Safety precautions when working on the fuel supply system
  105
• 1.5 Rules for cleanliness
  105
• 1.6 Adjusting throttle cable
  106
• 1.7 Removing and installing fuel delivery unit
  108
• 1.8 Checking fuel pump
  109
• 1.9 Removing and installing parts of activated charcoal filter system
  115
• 1.10 Checking activated charcoal filter shut-off valve
  118
• Exhaust system
  119
• 1 Removing and installing parts of exhaust system, front wheel drive
  119
• 1.1 Removing and installing parts of exhaust system, front wheel drive
  119
• 1.4 Silencer with mountings - Engine code AAM
  125
• 1.5 Silencer with mountings - Engine codes ABS, 2E, ADY, AGG
  129
• 2 Removing and installing parts of exhaust system, four wheel drive
  132
• 2.1 Removing and installing parts of exhaust system, four wheel drive
  132
• 2.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
  133
• 2.3 Removing and installing front exhaust pipe
  136
• 2.4 Silencer with mountings
  138