5-speed automatic gearbox 09B

Chapter overview

• Technical data
  1
• 1 Repair instructions
  1
• 1.1 Repair instructions
  1
• 2 Gearbox identification
  4
• 2.1 Location on gearbox
  4
• 3 Identification codes, engine allocation, ratios, equipment
  5
• 4 Capacities of planetary gearbox and final drive
  7
• 5 Notes specific to 5-speed automatic gearbox 09B
  8
• 5.1 Repair components
  8
• Torque converter
  10
• 1 Torque converter
  10
• 1.1 Identification of torque converter
  10
• 1.2 Draining torque converter
  10
• 1.3 Removing and installing torque converter oil seal
  11
• 1.4 Installing torque converter
  12
• Controls, housing
  13
• 1 Electrical and electronic components and their locations
  13
• 2 Repairing selector mechanism
  18
• 2.1 Checking selector mechanism
  18
• 2.2 Checking and adjusting selector lever cable
  19
• 2.3 Checking operation of the ignition key withdrawal lock
  22
• 2.4 Removing and installing selector lever handle
  23
• 2.5 Removing and installing selector mechanism
  25
• 2.6 Dismantling and assembling selector mechanism on vehicles before 06.01
  26
• 2.7 Dismantling and assembling selector mechanism on vehicles after 07.01
  28
• 2.10 Removing and installing pull rod top part
  34
• 2.11 Removing and installing selector lever cable
  35
• 2.12 Removing and installing locking cable
  40
• 2.13 Adjusting locking cable in vehicles before 06.01
  45
• 2.14 Adjusting locking cable in vehicles after 07.01
  46
• 3 Checking gearbox
  47
• 4 Removing and installing gearbox
  48
• 4.1 Removing gearbox
  49
• 4.2 Transportation of gearbox, securing gearbox to repair stand
  55
• 4.3 Installing gearbox
  56
• 5 Checking ATF level and topping up
  60
• 5.1 Checking ATF level
  61
• 5.2 Topping up ATF
  63
• 5.3 Renewing ATF
  64
• 6 Gearbox repair using repair component
  65
• 7 Position of selector elements
  67
• 8 Dismantling and assembling gearbox
  68
• 8.1 Dismantling gearbox
  68
• 9 Assembling gearbox
  71
• 10 Removing and installing ATF cooler
  88
• 10.1 Dismantling and assembling procedure
  89
• Gears, control
  92
• 1 1st through 3rd gear clutch “K1”
  92
• 1.1 Overview - “K1” components
  92
• 1.2 Dismantling and assembling “K1” clutch housing
  92
• 2 Reverse gear clutch “K2” and 3rd through 5th gear clutch “K3”
  94
• 2.1 Overview - “K2” plates
  94
• 2.2 Overview - “K3” plates
  95
• 2.3 Overview - “K2/K3” clutch housing
  96
• 3 5th gear clutch “K4”
  98
• 3.1 Overview - “K4” components “from above”
  98
• 3.2 Overview - “K4” components “from below”
  99
• 4 Valve body
  101
• 4.1 Removing and installing valve body
  102
• 5 Removing and installing sender in gearbox
  109
• 5.1 Removing and installing “G182”
  109
• 5.2 Removing and installing “G68” and “G265”
  109
• 5.3 Removing and installing “G93”
  109
• 6 Renewing oil seal for selector shaft
  111
• 7 Removing, installing and adjusting multi-function switch F125
  112
• 7.1 Removing multi-function switch F125
  112
• 7.2 Installing and adjusting multifunction switch F125
  113
• Final drive - differential
  115
• 1 Renewing oil seal for flange shaft and stub shaft
  115
• 1.1 Assembly overview
  115
• 1.2 Renewing oil seal for left flange shaft
  116
• 1.3 Renewing oil seal for right stub shaft
  118