General body repairs interior

Chapter overview

• Interior equipment
  1
• 1 Interior mirror
  1
• 1.1 Interior mirror
  1
• 1.2 Removing interior mirror
  1
• 1.3 Installing interior mirror
  1
• 1.4 Bonding retaining plate for interior rear-view mirror
  2
• Passenger protection
  4
• 1 Seat belts
  4
• 1.1 Seat belts
  4
• 1.2 Safety regulations for belt tensioners
  4
• 1.3 Driver/front passenger seat belt (with belt tensioner) - Assembly overview
  5
• 1.4 Driver/front passenger seat belt (without height adjustment) - Assembly overview
  8
• 1.5 Driver/front passenger seat belt (with height adjustment) - Assembly overview
  11
• 1.6 Double front passenger seat belts - Assembly overview
  15
• 1.7 Double bench seat belt (with three-point seat belt) - Assembly overview
  18
• 1.8 Double bench seat belts (with lap belt) - Assembly overview
  22
• 1.9 Folding seat belt - Assembly overview
  24
• 1.10 Single seat belt - Assembly overview
  27
• 1.11 Triple bench seat belts - Assembly overview
  31
• 1.12 Triple bench seat belts (long wheelbase/installed at rear) - Assembly overview
  34
• 1.13 Rear bench seat belts (double cab) - Assembly overview
  37
• 2 Inspecting seat belts
  39
• 2.1 Inspecting seat belts
  39
• 3 Airbag
  42
• 3.1 Airbag
  42
• 3.2 Locations overview
  43
• 3.3 Safety precautions when working on the airbag
  44
• 3.4 Replacing airbag units following an accident
  44
• 3.5 Removing and installing driver's airbag unit > 08.98
  45
• 3.6 Removing and installing steering wheel > 08.98
  47
• 3.7 Removing and installing driver's airbag unit 09.98 >
  48
• 3.8 Removing and installing steering wheel 09.98 >
  53
• 3.9 Removing and installing coil connector with slip ring
  55
• 3.10 Removing and installing front passenger's airbag unit
  56
• 3.12 Removing and installing airbag control unit (J234)
  61
• 3.13 Removing and installing knee padding
  61
• Trim/Insulation
  63
• 1 Dash panel >08.98
  63
• 1.1 Dash panel >08.98
  63
• 1.2 Removing dash panel
  63
• 1.3 Removing steering wheel
  64
• 1.4 Removing steering column switch and trim
  64
• 1.5 Removing instrument trim
  65
• 1.6 Removing left heater/fresh air outlet
  65
• 1.7 Removing left switch console
  65
• 1.8 Removing handle of cold start accelerator (CSA)
  66
• 1.9 Removing cover of relay plate
  67
• 1.10 Removing centre heater/fresh air outlet
  68
• 1.11 Removing controls in centre of instrument panel
  69
• 1.12 Removing glove box
  71
• 1.13 Removing right heater/fresh air outlet
  72
• 2 Dash panel 09.98 >
  73
• 2.1 Dash panel 09.98 >
  73
• 2.2 Tools
  73
• 2.3 Removing and installing dash panel
  73
• 3 Door trims
  81
• 3.1 Door trims
  81
• 3.2 Front door trim - Assembly overview
  81
• 3.3 Removing front door trim (doors with manual window lifters)
  84
• 3.4 Removing and installing front door trim (doors with electric window lifters)
  86
• 3.5 Converting spacer strips for driver and front passenger door trims
  90
• 3.6 Sliding door moulded trim panels - Assembly overview
  94
• 3.7 Removing and installing bottom sliding door trim panel
  97
• 3.8 Removing and installing side wing door trim panel
  99
• 4 Pillars and side trims
  101
• 4.1 Pillars and side trims
  101
• 4.2 Removing handle
  101
• 4.3 Removing and installing Caravelle and Multivan A pillar trim
  102
• 4.4 Removing and installing A pillar trim panel; Combi, van, dropside and double cab
  104
• 4.5 Removing and installing left B pillar upper trim panel
  105
• 4.6 Removing left B pillar upper trim panel
  107
• 4.7 Installing left B pillar upper trim
  108
• 4.8 Removing and installing right B pillar upper trim panel
  109
• 4.9 Removing right B pillar upper trim panel
  110
• 4.10 Installing right B pillar upper trim panel
  111
• 4.11 Removing and installing B pillar lower trim panel
  112
• 4.12 Removing and installing left C pillar trim panel
  114
• 4.13 Removing left C pillar trim panel
  115
• 4.14 Installing left C pillar trim panel
  116
• 4.15 Removing and installing right C pillar trim panel
  117
• 4.16 Removing right C pillar trim panel
  118
• 4.17 Installing right C pillar trim panel
  119
• 4.18 Removing and installing D pillar trim panel
  120
• 4.19 Removing D pillar trim panel
  122
• 4.20 Installing D pillar trim panel
  123
• 4.24 Removing and installing rear roof member trim panel
  126
• 4.25 Front side panel moulded trim - Assembly overview
  126
• 4.26 Removing front side panel moulded trim
  128
• 4.27 Installing front side panel moulded trim
  130
• 4.28 Rear left side panel moulded trim (short wheelbase) - Assembly overview
  130
• 4.29 Removing and installing rear left side panel moulded trim (short wheelbase)
  133
• 4.30 Rear right side panel moulded trim (short wheelbase) - Assembly overview
  135
• 4.31 Removing and installing rear right side panel moulded trim (short wheelbase)
  138
• 4.32 Rear left side panel moulded trim (long wheelbase) - Assembly overview
  140
• 4.33 Removing and installing rear left side panel moulded trim (long wheelbase)
  142
• 4.34 Rear right side panel moulded trim (long wheelbase) - Assembly overview
  144
• 5 Roof trim
  155
• 5.1 Roof trim
  155
• 5.2 Moulded headlining - Assembly overview
  155
• 5.3 Removing cab moulded headlining
  157
• 5.4 Removing passenger compartment moulded headlining
  158
• 5.5 Installing passenger compartment moulded headlining
  160
• 6 Tailgate
  161
• 6.1 Tailgate
  161
• 6.2 Tailgate moulded trim panel - Assembly overview
  161
• 6.3 Tailgate trim panel - Assembly overview
  165
• 6.4 Retrofitting tailgate strap
  166
• 6.5 Left rear wing door trim panel - Assembly overview
  169
• 6.6 Right rear wing door trim - Assembly overview
  171
• 6.7 Removing loading/bed board
  173
• Seat frames
  175
• 1 Cab seats
  175
• 1.1 Cab seats
  175
• 1.2 Removing driver/front passenger seat
  175
• 1.3 Removing arm rest
  177
• 1.4 Removing double passenger seat with seat frame
  178
• 2 Passenger compartment seats
  180
• 2.1 Passenger compartment seats
  180
• 2.2 Removing single seat or double bench seat with seat frame
  180
• 2.3 Removing swivel seat
  182
• 2.4 Removing triple bench seat
  184
• 2.5 Removing rear bench seat (double cab)
  185
• Seats - Upholstery, Covers
  187
• 1 Covers and upholstery
  187
• 1.1 Covers and upholstery
  187
• 1.2 Fitting on seat covers for single folding seat
  187
• 1.3 Fitting on backrest cover for single folding seat
  189
• 2 Seat heater element
  192
• 2.1 Seat heater element
  192
• 2.2 Removing and installing seat heater element
  192
• 2.3 Removing and installing heater element for backrest
  194