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  • Examplepage for repair manual 3 3 - Cyl. injection engine
  • Examplepage for repair manual 3 - Cyl. injection engine
  • Examplepage for repair manual 2 3 - Cyl. injection engine
  • Examplepage for repair manual 3 3 - Cyl. injection engine

3 - Cyl. injection engine

For VW UP / VW Up [BR]

Original Volkswagen repair manual


27,01 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

31.894 KB

350 Sites

Detailed technical data

Immediately readable

This repair manual contains: Engine - remove and install, Power-drive unit supports, Cylinder block (pulley side), Crankshaft, Toothed belt drive, Oil filter/ Oil pressure switch F1, Cooling system/coolant, Radiator/ Radiator fan V7, Fuel reservoir, Fuel pump (pre-supply pump) G6 / Fuel gauge sensor G, Quick-release fastener with button, Activated charcoal filter system, Engine power electronic adjustment (electronic accelerator), Injection valves, Air cleaner, Intake manifold and Lambda probe. Show more
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Repair manual VW UP / VW Up [BR] 3 - Cyl. injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 \--- Change history ---
    1
  • 2 Safety instructions
    2
  • 2.1 Safety measures regarding work on the fuel supply
    2
  • 2.2 Safety measures in test drives using testing and measurement devices
    3
  • 2.3 Safety measures when working on the cooling system
    4
  • 2.4 Safety measures when working on the ignition system
    5
  • 3 Identification
    6
  • 3.1 Engine number/engine characteristics
    6
  • 4 Repair instructions
    8
  • 4.1 Cleaning rules
    8
  • 4.2 General instructions
    8
  • 4.3 General repair instructions
    8
  • 4.4 Foreign bodies on the engine
    9
  • 4.5 Contact corrosion
    9
  • 4.6 Connection installation and fastening
    9
  • 4.7 Radiator and capacitor installation
    9
  • Removing and installing engine
    10
  • 1 Engine - remove and install
    10
  • 1.1 Engine - removal
    10
  • 1.2 Engine - separate gearbox
    18
  • 1.3 Secure the engine to the engine and gearbox swivelling stand
    20
  • 1.4 Engine - installation
    22
  • 2 Power-drive unit supports
    24
  • 2.1 Power unit brackets - assembly overview
    24
  • 2.2 Power unit bracket (engine side) - remove and install
    26
  • 2.3 Power-drive unit supports (gearbox side) - remove and install
    27
  • 2.4 Pendulum support (torque limiter) - remove and install
    30
  • 2.5 Support the engine in assembly position
    30
  • 2.6 Power-drive group support (engine side) - adjust
    33
  • 2.7 Additional notes and installation works in vehicles with air conditioning
    33
  • Crankshaft group
    35
  • 1 Cylinder block (pulley side)
    35
  • 1.1 Poly-V belt mechanism - assembly overview
    35
  • 1.2 Poly-V belt mechanism - assembly overview
    36
  • 1.3 Cylinder block (pulley side) - assembly overview
    37
  • 1.4 Poly-V belt - remove and install
    39
  • 1.5 Poly-V belt - remove and install
    41
  • 1.6 Poly-V belt tensioner - remove and install
    43
  • 1.7 Engine console - remove and install
    44
  • 1.8 Crankshaft pulley (vibration damper) - remove and install
    45
  • 1.9 Crankshaft seal (pulley side) - replace
    46
  • 2 Cylinder block (gearbox side)
    50
  • 2.1 Cylinder block (gearbox side) - assembly overview
    50
  • 2.2 Flywheel - remove and install
    51
  • 2.3 Crankshaft flange (flywheel side) - replace
    52
  • 3 Crankshaft
    61
  • 3.1 Crankshaft - dimensions
    61
  • 4 Pistons and conrods
    62
  • 4.1 Pistons and conrods - assembly overview
    62
  • 4.2 Pistons - remove and install
    64
  • 4.3 Pistons, rings, and cylinders - check
    65
  • 4.4 Conrod and cap (new part) - separate
    67
  • 4.5 Conrod radial clearance - check
    68
  • 4.6 Oil spray jet and valve - remove and install
    68
  • Cylinder head, valve gear
    70
  • 1 Cylinder head - assembly and disassembly
    70
  • 1.1 Cylinder head - assembly overview
    70
  • 1.2 Engine cylinder head - remove and install
    72
  • 1.3 Cylinder head cover with exhaust and inlet camshafts - remove and install
    78
  • 1.4 Compression - check
    87
  • 2 Toothed belt drive
    91
  • 2.1 Toothed belt - remove and install
    91
  • 2.2 Valve timing - check
    102
  • 2.3 Valve timing - adjust
    106
  • 3 Camshaft mechanism
    119
  • 3.1 Camshaft mechanism - assembly overview
    119
  • 3.2 Crankshaft - check axial clearance
    121
  • 3.3 Crankshaft seal - replace
    122
  • 3.4 Inlet camshaft regulator - remove and install
    138
  • 3.5 Exhaust camshaft sprocket - remove and install
    144
  • 3.6 Camshaft adjustment valve 1 N205 - remove and install
    149
  • 3.7 Valve stem sealant - replace
    149
  • 4 Inlet and exhaust valves
    156
  • 4.1 Valve guides - check
    156
  • 4.2 Valves - check
    156
  • 4.3 Valve dimensions
    157
  • Lubrication
    158
  • 1 Crankcase/oil pump
    158
  • 1.1 Crankcase/oil pump - assembly overview
    158
  • 1.2 Engine oil
    161
  • 1.3 Lower sump - remove and install
    162
  • 1.4 Upper crankcase - remove and install
    163
  • 1.5 Oil pump - remove and install
    167
  • 2 Engine crankcase ventilation
    170
  • 2.1 Engine crankcase ventilation - assembly overview
    170
  • 2.2 Crankcase ventilation device - remove and install
    171
  • 3 Oil filter/ Oil pressure switch F1
    173
  • 3.1 Oil pressure switch F1 - remove and install
    173
  • 3.2 Oil pressure and Oil pressure switch F1 - check
    174
  • 3.3 Oil filter - remove and install
    176
  • Cooling
    178
  • 1 Cooling system/coolant
    178
  • 1.1 Hose connection diagram for cooling system
    178
  • 1.2 Cooling system - check air-tightness
    178
  • 1.3 Coolant tank flap - check safety valve
    180
  • 1.4 Cooling system - drainage and replenishment
    181
  • 2 Water pump/coolant adjustment
    190
  • 2.1 Water pump - assembly overview
    190
  • 2.2 Water pump - remove and install
    192
  • 2.3 Thermostat valve - assembly overview
    196
  • 2.4 Thermostat valve - removal and installation
    198
  • 2.5 Water pump toothed belt - remove and install
    203
  • 2.6 Water pump sprocket - remove and install
    206
  • 2.7 Coolant temperature sensor G62 - remove and install
    207
  • 3 Radiator/ Radiator fan V7
    210
  • 3.1 Radiator/ Radiator fan V7 - assembly overview
    210
  • 3.2 Radiator - remove and install
    212
  • 3.3 Radiator fan V7 air deflector - remove and install
    215
  • 3.4 Radiator fan V7 - remove and install
    218
  • Fuel supply system
    221
  • 1 Fuel reservoir
    221
  • 1.1 Fuel tank - assembly overview
    221
  • 1.2 Cold start system components - remove and install
    225
  • 1.3 Fuel reservoir - remove and install
    226
  • 1.4 Fuel tank - drain
    230
  • 2 Fuel pump (pre-supply pump) G6 / Fuel gauge sensor G
    237
  • 2.2 Fuel pump (pre-supply pump) G6 / Fuel gauge sensor G - remove and install
    239
  • 2.3 Fuel gauge sensor G - remove and install
    243
  • 3 Quick-release fastener with button
    245
  • 3.1 Quick-release fastener with button - disconnect
    245
  • 4 Fuel filter
    249
  • 4.1 Fuel filter - remove and install
    249
  • 5 Activated charcoal filter system
    250
  • 5.1 Activated charcoal filter system - operation
    250
  • 5.2 Activated charcoal filter system - assembly overview
    251
  • 5.3 Fuel tank ventilation system - check
    252
  • 5.4 Activated charcoal filter - remove and install
    258
  • 6 Engine power electronic adjustment (electronic accelerator)
    263
  • 6.1 Accelerator pedal module (electric throttle) - assembly overview
    263
  • 6.2 Accelerator pedal module (electric throttle) - remove and install
    264
  • 7 Fuel pump (pre-supply pump) G6
    266
  • 7.1 Fuel pump (pre-supply pump) G6 - check
    266
  • Mixture preparation - injection
    287
  • 1 Injection system
    287
  • 1.1 Injection system - assembly overview
    287
  • 1.2 Combustion system - assembly overview
    290
  • 2 Injection valves
    292
  • 2.1 Fuel rail with injection valves - assembly overview
    292
  • 2.2 Injection valves - remove and install
    295
  • 2.3 Injection valves - check
    299
  • 3 Air cleaner
    305
  • 3.1 Air filter - assembly overview
    305
  • 3.2 Air filter - remove and install
    306
  • 4 Intake manifold
    307
  • 4.1 Intake manifold - assembly overview
    307
  • 4.2 Intake manifold - remove and install
    308
  • 4.3 Throttle butterfly valve control unit J338 - remove and install
    310
  • 4.4 Throttle valve control unit J338 - clean
    312
  • 5 Transmitters and sensors
    313
  • 6 Engine control unit J623
    315
  • 6.1 Engine control unit J623 - assembly overview
    315
  • 6.2 Engine control unit J623 - remove and install
    316
  • 6.3 Engine control unit J623 support - remove and install
    319
  • 7 Lambda probe
    320
  • 7.1 Lambda probe - remove and install
    320
  • Exhaust system
    324
  • 1 Silencer/exhaust pipes
    324
  • 1.1 Silencer - assembly overview
    324
  • 1.2 Silencer/exhaust pipes - separation
    325
  • 1.3 Silencer - remove and install
    326
  • 1.4 Exhaust system - check air-tightness
    328
  • 1.5 Double clamp - installation position
    329
  • 2 Exhaust system
    330
  • 2.1 Front exhaust pipe - assembly overview
    330
  • 2.2 Catalytic converter - remove and install
    331
  • Ignition system
    334
  • 1 Ignition system
    334
  • 1.1 Ignition system - assembly overview
    334
  • 1.2 Ignition coils with final power stage - assembly overview
    335
  • 1.3 Spark plugs Q - technical data
    336
  • 1.4 Ignition coil with final power stage - remove and install
    336
  • 1.5 Knock sensor 1 G61 - remove and install
    339
  • 1.6 Hall Sensor G40 - remove and install
    340
  • 1.7 Engine speed sensor G28 - remove and install
    341
Manufacturer's designation 3 - Cyl. injection engine
Manufacturer Volkswagen
Suitable for VW UP (Brasilien ) (2014 >) / VW UP (Brasilien) (2014) / VW Up [BR] (2014 >)
Suitable car types 6A1, 6A6
Engine code CWRA
Category Reparaturanleitung

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