General body repairs, exterior

Chapter overview

• Body - front
  1
• 1 \--- Change history ---
  1
• 2 Body - front section
  2
• 2.1 Front end with complementary parts - assembly overview
  2
• 2.2 Front end with complementary parts - service position
  2
• 2.3 Front end with complementary parts - remove and install
  6
• 3 Mudguard
  9
• 3.1 Mudguard - assembly overview
  9
• 3.2 Mudguard - remove and install
  9
• 4 Deflector plate
  14
• 4.1 Deflector plate - assembly overview
  14
• 4.2 Deflector plate - remove and install
  14
• 5 Deflector plate (2018 model onwards)
  16
• 5.1 Deflector plate - assembly overview
  16
• 5.2 Deflector plate - remove and install
  17
• Bonnet, rear lid
  19
• 1 Bonnet
  19
• 1.1 Bonnet - assembly overview
  19
• 1.2 Bonnet - remove and install
  24
• 1.3 Bonnet - adjust
  30
• 1.4 Bonnet hinges - remove and install
  39
• 1.5 Bonnet support rod - remove and install
  41
• 1.6 Bonnet sealings - remove and install
  44
• 1.7 Bonnet seals - remove and install (2018 model onward)
  45
• 1.8 Bonnet latch - remove and install
  45
• 1.9 Bonnet lock - remove and install (2018 model onward)
  48
• 1.10 Bonnet actuating lever - remove and install
  52
• 1.11 Bonnet noise insulation - remove and install
  54
• 1.12 Bonnet noise insulation - remove and install (2018 model onward)
  56
• 2 Rear lid
  59
• 2.1 Rear lid - assembly overview
  59
• 2.2 Rear lid - remove and install
  64
• 2.3 Rear lid - remove and install (2018 model onward)
  67
• 2.4 Rear lid - adjust
  70
• 2.5 Rear lid - adjusting (2018 model onward)
  76
• 2.6 Rear lid hinges - remove and install
  82
• 2.7 Rear lid struts - remove and install
  84
• 2.8 Read lid unlocking key - remove and install
  87
• 2.9 Rear lid unlocking button - remove and install (2018 model onward)
  89
• 2.10 Rear lid lock - remove and install
  90
• 2.11 Rear lid trim - remove and install
  93
• 2.12 Rear lid seal - remove and install (2018 model onward)
  95
• 3 Fuel reservoir nozzle compartment and lid set
  98
• 3.1 Tank flap cup - assembly overview
  98
• 3.2 Fuel tank nozzle compartment and lid set - remove and install
  98
• Front doors, door components, central locking
  101
• 1 Door
  101
• 1.1 Front door - assembly overview
  101
• 1.2 Front door - remove and install
  103
• 1.3 Front door - adjusting
  108
• 1.4 Front door striker - adjust
  110
• 2 Assembly parts
  113
• 2.1 Assembly parts - assembly overview
  113
• 2.2 Front door external handle and lock - assembly overview
  114
• 2.3 Assembly parts - remove and install
  114
• 2.4 Front door handle - remove and install
  120
• 2.5 Front door lock - remove and install
  132
• 2.6 Internal front lid trim - remove and install
  136
• 3 Central locking system
  138
• 3.1 Central locking - general assembly overview
  138
• 3.2 Central locking - assembly overview (2018 model onwards)
  140
• 3.3 Battery of key with radio remote command (articulated) - assembly overview
  141
• 3.4 Battery of key with radio remote command (articulated) - remove and install
  142
• 3.5 Key - synchronize
  142
• Rear doors, door components
  144
• 1 Rear door
  144
• 1.1 Rear door - assembly overview
  144
• 1.2 Rear passenger door - remove and install
  145
• 1.3 Rear passenger door - adjust
  150
• 1.4 Rear door striker - adjust
  151
• 2 Assembly parts
  154
• 2.1 Assembly parts - assembly overview
  154
• 2.2 Rear door external handle and lock - assembly overview
  155
• 2.3 Assembly parts - remove and install
  155
• 2.4 Rear door handle - remove and install
  161
• 2.5 Rear door lock - remove and install
  168
• 2.6 Rear door internal trim - remove and install
  171
• Bumpers
  173
• 1 Front bumper
  173
• 1.1 Front bumper - assembly overview
  173
• 1.2 Front bumper protector - remove and install
  175
• 1.3 Fastening of the front license plate - install
  178
• 2 Front bumper (2018 model onward)
  179
• 2.1 Front bumper - assembly overview
  179
• 2.2 Front bumper protector - remove and install
  181
• 2.3 Fastening of the front license plate - install
  183
• 3 Rear bumper
  185
• 3.1 Rear bumper protector - assembly overview
  185
• 3.2 Rear bumper protector - remove and install
  187
• 3.3 Rear license plate fastening - install
  190
• 4 Rear bumper (2018 model onward)
  191
• 4.1 Rear bumper protector - assembly overview
  191
• 4.2 Rear bumper protector - remove and install
  193
• 4.3 Rear license plate fastening - install
  197
• Glazing
  198
• 1 Repair instructions
  198
• 1.1 Minimum adhesive drying times
  198
• 1.2 Assembly instructions and material for bonded windows
  198
• 1.3 Undamaged windows - prepare for install
  201
• 1.4 New glass - prepare for install
  201
• 1.5 Body flange - prepare to install the window
  202
• 1.6 Cleaning in case of resulting adhesive residues
  203
• 1.7 Data stickers
  203
• 2 Windscreen
  205
• 2.1 Windscreen - assembly overview
  205
• 2.2 Windscreen - assembly overview (2018 model onwards)
  206
• 2.3 Windscreen - remove and install
  206
• 3 Rear window
  210
• 3.1 Rear window - assembly overview
  210
• 3.2 Rear window - assembly overview (2018 model onwards)
  211
• 3.3 Rear window - remove and install
  211
• 4 Side windows
  216
• 4.1 Rear side window - assembly overview
  216
• 4.2 Rear side window - remove and install
  216
• 5 Door window glass
  219
• 5.1 Front door window glass - assembly overview
  219
• 5.2 Rear door window glass - assembly overview
  220
• 5.3 Front door window glass - remove and install
  220
• 5.4 Rear door window glass - remove and install
  224
• 5.5 Rear door fixed window - remove and install
  226
• 6 Window drive mechanism
  229
• 6.1 Front window drive mechanism - remove and install
  229
• 6.2 Front door window drive motor - remove and install
  231
• 6.3 Front window drive - remove and install
  234
• 6.4 Window winder - remove and install
  237
• 6.5 Rear window drive mechanism - remove and install
  237
• 6.6 Rear window drive - remove and install
  239
• 7 Window channels and trim strips
  242
• 7.1 Front door channel - remove and install
  242
• 7.2 Guide rail - remove and install
  244
• 7.3 Rear door channel - remove and install
  248
• 7.4 Front door window trim - remove and install
  250
• 7.5 Rear door window trim - remove and install
  255
• Exterior equipment
  261
• 1 Windscreen lower trim
  261
• 1.1 Windscreen lower trim - assembly overview
  261
• 1.2 Windscreen lower trim - remove and install
  261
• 2 Cowl panel trim (2018 model onward)
  265
• 2.1 Windscreen lower trim - assembly overview
  265
• 2.2 Windscreen lower trim - remove and install
  265
• 3 Radiator grille/front trim
  269
• 3.1 Radiator grille - General assembly overview
  269
• 3.2 Radiator grille - remove and install
  269
• 4 Trim strips / trims
  272
• 4.1 Lower longitudinal member lining (Cross up!) - assembly overview
  272
• 4.2 Lower longitudinal member lining (Cross up!) - replace
  273
• 4.3 Lower longitudinal member lining fastening trim (Cross up!) - remove and install
  276
• 4.4 Lower longitudinal member lining (Speed up!) - assembly overview
  280
• 4.5 Lower longitudinal member lining (Speed up!) - replace
  280
• 4.7 A-pillar exterior trim - assembly overview
  287
• 4.8 B-pillar exterior trim - remove and install
  287
• 4.9 Side lining (Cross up!)
  289
• 4.10 Lower longitudinal member external lining - replace
  295
• 4.11 Side trims - replace
  298
• 4.12 Side trims (Cross up!) - replace
  300
• 4.13 Rear lid trim (2018 model onward) - replace
  302
• 5 Underbody trim
  305
• 5.1 Lower Poly-V belt protector - assembly overview
  305
• 5.2 Lower Poly-V belt protector - remove and install
  306
• 5.3 Underbody cross piece - assembly overview
  306
• 5.4 Floor lower lining - assembly overview
  308
• 6 Roof Rack
  309
• 6.1 Roof rack - assembly overview
  309
• 6.2 Roof rack - remove and install
  310
• 7 External rear-view mirror
  311
• 7.1 External rear-view mirror - assembly overview
  311
• 7.2 Mirror glass - remove and install
  313
• 7.3 Rear-view mirror cover - remove and install
  315
• 7.4 Exterior rear-view mirror - remove and install
  317
• 8 Wheel arch protector
  324
• 8.1 Front wheel arch protector - assembly overview
  324
• 8.2 Wheel arch trim - remove and install
  325
• 9 Lettering and badges
  330
• 9.1 Lettering and badges - Dimensions
  330
• 9.2 Version badge (TSi) - replace
  332
• 9.3 Version badge (Pepper) - replace
  333
• 9.4 Side badge - replace
  334
• 9.5 Side badge (Pepper) - replace
  336
• 9.6 Side badge (Track) - replace
  339
• 9.7 Side badge (TSi) - replace
  340
• 9.8 Decorative side stripe (SPEED) - replace
  341
• 9.9 Decorative side stripe (RUN) - replace
  343
• 9.10 Decorative side stripe (Connect) - replace
  344
• 9.11 “LATIN NCAP” Badge (Windscreen) - remove and install
  346
• 9.12 “LATIN NCAP” Badge (Rear window) - remove and install
  347
• 9.13 Badges - remove and install
  348
• 10 Spoiler grids and bumper protector trims
  353
• 10.1 Front protector grilles, spoiler and trims - assembly overview
  353
• 10.2 Cover ring - assembly overview
  354
• 10.3 Front protector grilles, spoiler and trims (Cross up!) - assembly overview
  355
• 10.4 Rear protector covers, spoiler and trims (Cross up!) - assembly overview
  357
• 11 Grilles, spoiler and bumper protector trims (2018 model onward)
  358
• 11.1 Front protector grilles, spoiler and trims - assembly overview
  358
• 11.2 Cover ring - assembly overview
  359
• 11.3 Front protector grilles, spoiler and trims (Cross up!) - assembly overview
  360
• 11.4 Rear protector covers, spoiler and trims (Cross up!) - assembly overview
  362
• 12 Cross up! Components
  363
• 12.1 Cross up! Components - assembly overview
  363
• 13 Cross up! Components (2018 model onward)
  364
• 13.1 Cross up! Components - assembly overview
  364
• 14 Heat reflector plates
  365
• 14.1 Heat reflector plates - assembly overview
  365
• 14.2 Remove and install the heat reflector plate on the floor
  366
• 14.3 Remove and install the heat reflector plate on the central exhaust system
  368
• 14.4 Remove and install the heat reflector plate on the rear exhaust pan
  369