5 - Speed automated transmission 0CT

Chapter overview

• Technical data
  1
• 1 Identification
  1
• 1.1 Gearbox identification
  1
• 2 Technical Data
  2
• 2.1 Correspondence (gearbox / engine)
  2
• 2.2 Supply capacity (gearbox oil)
  2
• 2.3 Gear ratio calculation “i”
  2
• 3 Transmission assembly scheme
  3
• 3.1 Transmission assembly scheme
  3
• 4 Safety warnings
  5
• 4.1 General safety standards
  5
• 4.2 Vehicle towing instructions
  5
• 4.3 Safety measures in drive tests with Vehicle Diagnostics, Testing, and Information System
  6
• 5 Repair instructions
  7
• 5.1 General repair instructions
  7
• 6 Electrical components
  11
• 6.1 Electrical components - assembly overview
  11
• Clutch
  12
• 1 Clutch mechanism
  12
• 1.1 Clutch actuator VX64 - assembly overview
  12
• 1.2 Clutch release mechanism - assembly overview
  14
• 1.3 Ball-head pin - check and replace
  15
• 1.4 Clutch actuator VX64 - remove and install
  16
• 1.5 Clutch release mechanism - repair
  22
• 2 Clutch
  24
• 2.1 Clutch - assembly overview
  24
• 2.2 Clutch - remove and install
  25
• Controls, housing
  29
• 1 Gear selection mechanism - adjust
  29
• 1.1 Gear selector lever - assembly overview
  29
• 1.2 Gear selector lever handle and upper cover - assembly overview
  31
• 1.3 Gear selector lever and lower mounting - assembly overview
  32
• 1.4 Gear selector lever handle - remove and install
  33
• 1.5 Upper gear selector lever cover - remove and install
  33
• 1.6 Gear selector lever boot - adjust
  34
• 1.7 Gear selector lever - remove and install
  35
• 1.8 Gear selector lever lower mounting - remove and install
  36
• 1.9 Gear selector VX65 - assembly overview
  38
• 1.10 Gear selector VX65 - remove and install
  39
• 2 Gearbox - remove and install
  49
• 2.1 Transmission - removal
  49
• 2.2 Gearbox - installation
  57
• 2.3 Transmission - tightening torques
  60
• 3 Assembly mountings
  61
• 3.1 Auxiliary frame - assembly overview
  61
• 4 Gearbox - transport
  63
• 5 Gearbox oil
  65
• 5.1 Gearbox oil - check level
  65
• 5.2 Gearbox oil - drain and fill
  65
• 6 Gearbox - disassemble and assemble
  68
• 6.1 Gearbox - schematic overview
  68
• 6.2 gearbox - assembly overview
  69
• 6.3 Clutch housing - assembly overview
  70
• 6.4 Input shaft, output shaft, differential, gear selector, and selector forks
  71
• 6.5 Selector shaft bushing - replace
  72
• 6.6 Gearbox - disassemble and assemble
  73
• 7 Gearbox and clutch housings
  79
• 7.1 Transmission housing and transmission housing - assembly overview
  79
• 8 Transmission - fasten to support
  81
• 8.1 Transmission - fasten to the Support T10484
  81
• Gears, shafts
  83
• 1 Input shaft
  83
• 1.1 Input shaft (driving) - assembly overview
  83
• 1.2 Input shaft (driving) - disassemble and assemble
  85
• 1.3 Input shaft (driving) - adjust
  92
• 1.4 Input shaft seal - replace
  97
• 2 Output shaft
  99
• 2.1 Output shaft - general overview of assembly
  99
• 2.2 Output shaft - disassemble and assemble
  102
• 2.3 Output shaft - adjust
  111
• 3 Reverse gear shaft
  117
• 3.1 Reverse gear shaft - remove and install
  117
• Final drive - differential
  118
• 1 Gearbox seals
  118
• 1.1 Gearbox seals - assembly overview
  118
• 1.2 Gearbox seals - replace
  119
• 2 Differential
  121
• 2.1 Differential - general overview of assembly
  121
• 2.2 Differential - disassemble and assemble
  122
• 2.3 Differential - install
  127
• 3 Input shaft, output shaft, and differential - adjust
  132
• 4 Gearbox control unit
  133
• 4.1 Electrical components - assembly overview
  133
• 4.2 Automated gearbox control unit J514 - remove and install
  133
• 4.3 Transmission input speed sensor G182 - remove and install
  133