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Simos Injection and Ignition System

For New Beetle Cabrio / New Beetle

Original Volkswagen repair manual


15,82 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

2.157 KB

189 Sites

Detailed technical data

Immediately readable

This repair manual contains: General to self-diagnosis, Fault memory, Fault table: SAE P0 and P2 codes, Readiness code, Measured value (data) blocks, Evaluating measured value blocks, display groups 30...49, 99 -Lambda regulation- and Servicing injection system. Show more
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Repair manual New Beetle Cabrio / New Beetle Simos Injection and Ignition System PDF download has the following content:

Chapter overview

  • Self-diagnosis
    1
  • 1 General to self-diagnosis
    1
  • 1.1 General to self-diagnosis
    1
  • 1.2 Features of self-diagnosis
    1
  • 1.3 Technical data of self-diagnosis
    1
  • 1.4 Significance of exhaust emissions warning lamp
    3
  • 1.5 Significance of EPC warning lamp (fault lamp for electric power control) in dash panel insert
    4
  • 1.6 Connecting fault reader
    5
  • 2 Fault memory
    8
  • 2.1 Fault memory
    8
  • 2.2 Automatic test sequence for interrogating all fault memories
    8
  • 2.3 Interrogating and erasing engine control unit fault memory
    9
  • 3 Fault table: SAE P0 and P2 codes
    10
  • 3.1 Fault table: SAE P0 and P2 codes
    10
  • 4 Fault table: SAE P1 and P3 codes
    15
  • 4.1 Fault table: SAE P1 and P3 codes
    15
  • 5 Final control diagnosis
    26
  • 5.1 Final control diagnosis
    26
  • 5.2 Performing final control diagnosis
    26
  • 6 Readiness code
    38
  • 6.1 Readiness code
    38
  • 6.2 Read readiness code
    38
  • 6.3 Generating readiness code
    39
  • 7 Measured value (data) blocks
    49
  • 7.1 Measured value (data) blocks
    49
  • 7.2 Safety precautions
    49
  • 7.3 Read measured value (data) block
    50
  • 8 Evaluating measured value blocks, display groups 0...9 -Basic functions-
    51
  • 8.1 Evaluating measured value blocks, display groups 0...9 -Basic functions-
    51
  • 9 Evaluating measured value blocks, display groups 10...29 -Ignition-
    55
  • 9.1 Evaluating measured value blocks, display groups 10...29 -Ignition-
    55
  • 10 Evaluating measured value blocks, display groups 30...49, 99 -Lambda regulation-
    59
  • 10.1 Evaluating measured value blocks, display groups 30...49, 99 -Lambda regulation-
    59
  • 12 Evaluating measured value blocks, display groups 70...79 -Reducing emissions-
    69
  • 12.1 Evaluating measured value blocks, display groups 70...79 -Reducing emissions-
    69
  • 13 Evaluating measured value blocks, display group 100 -Readiness code-
    71
  • 13.1 Evaluating measured value blocks, display group 100 -Readiness code-
    71
  • 14 Evaluating measured value blocks, display groups 120...129 -Communication-
    71
  • 14.1 Evaluating measured value blocks, display groups 120...129 -Communication-
    71
  • Mixture preparation, Injection
    73
  • 1 Servicing injection system
    73
  • 1.1 Servicing injection system
    73
  • 1.2 Fitting locations overview
    73
  • 1.3 General notes on injection
    83
  • 1.4 Removing and installing parts of the injection system
    84
  • 1.5 Dismantling and assembling intake manifold - Upper part
    92
  • 1.6 Dismantling and assembling air cleaner
    94
  • 1.7 Dismantling and assembling fuel rail with injectors
    95
  • 1.8 Safety precautions
    96
  • 1.9 Rules for cleanliness
    97
  • 1.10 Technical data
    97
  • 2 Checking components
    97
  • 2.1 Checking components
    97
  • 2.2 Checking Lambda probe heating for Lambda probe before catalytic converter
    97
  • 2.3 Checking Lambda probe heating for Lambda probe after catalytic converter
    101
  • 2.4 Check air mass meter
    104
  • 2.5 Check intake air temperature sender
    106
  • 2.6 Checking throttle valve control part
    109
  • 2.7 Check coolant temperature sender
    112
  • 2.8 Checking engine speed sender
    115
  • 2.9 Checking injectors
    117
  • 2.10 Checking fuel pressure regulator and holding pressure
    122
  • 2.11 Checking intake air system for leaks (unmetered air)
    124
  • 3 Checking functions
    125
  • 3.1 Checking functions
    125
  • 3.2 Idling check
    125
  • 3.3 Checking Lambda probe and Lambda regulation before catalytic converter
    127
  • 3.4 Checking Lambda probe and Lambda regulation after catalytic converter
    131
  • 3.5 Checking Lambda probe ageing Lambda probe 1
    134
  • 3.6 Checking engine operating condition
    136
  • 3.7 Checking variable intake manifold change-over
    138
  • 4 Engine control unit
    140
  • 4.1 Engine control unit
    140
  • 4.2 Function
    140
  • 4.3 Checking control unit voltage supply
    140
  • 4.4 Replace engine control unit
    144
  • 4.5 Coding engine control unit
    145
  • 4.6 Coding variations of engine control unit
    146
  • 4.8 Learning kickdown switch points
    150
  • 4.9 Checking data bus matching resistor
    151
  • 5 Checking additional signals
    152
  • 5.1 Checking additional signals
    152
  • 5.2 Check vehicle speed signal
    152
  • 5.3 Checking signal from/to air conditioning system
    153
  • 5.4 Checking signal from clutch pedal switch
    157
  • 5.5 Checking signal from brake light switch and brake pedal switch
    158
  • 5.6 Checking signal from power steering pressure switch
    159
  • 5.7 Checking driving range signal
    161
  • Ignition system
    163
  • 1 Servicing ignition system
    163
  • 1.1 Servicing ignition system
    163
  • 1.2 General notes on ignition system
    163
  • 1.3 Removing and installing parts of the ignition system
    164
  • 1.4 Safety precautions
    170
  • 1.5 Test data, spark plugs
    171
  • 1.6 Checking Hall sender
    172
  • 1.7 Checking ignition transformer
    175
  • 1.8 Checking knock sensor
    178
  • 1.9 Check misfiring detection
    184
Manufacturer's designation Simos Injection and Ignition System
Manufacturer Volkswagen
Suitable for New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)
Suitable car types 1Y, 9C
Engine code BFS
Category Reparaturanleitung

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