4-Cyl. Injection engine, (1,4 l-Engine), Mechanics

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  4
• 1.3 Fastening the engine to the assembly stand
  8
• 1.4 Notes on installation
  8
• 1.5 Aligning engine and gearbox mountings
  10
• 1.6 Tightening torques
  11
• 1.7 Assembly mounting
  11
• Crankshaft group
  13
• 1 Dismantling and assembling the engine
  13
• 1.1 Dismantling and assembling the engine
  13
• 1.2 Removing and installing ribbed belt
  22
• 2.2 Aluminium cylinder block
  24
• 2.3 Renewing crankshaft oil seal -pulley end
  28
• 2.4 Removing and installing pressure plate/drive plate
  30
• 2.5 Renewing crankshaft sealing flange -flywheel end-
  34
• 3 Dismantling and assembling piston and conrod
  43
• 3.1 Dismantling and assembling piston and conrod
  43
• 3.2 Piston and cylinder dimensions
  49
• Cylinder head, Valve gear
  50
• 1 Cylinder head removing and installing
  50
• 1.1 Cylinder head removing and installing
  50
• 1.2 Checking valve timing
  54
• 1.3 Removing, installing and tensioning toothed belts
  55
• 1.4 Checking semi-automatic toothed belt tensioning roller
  62
• 1.5 Removing and installing camshaft housing
  66
• 1.6 Cylinder head removing and installing
  69
• 1.7 Checking compression pressure
  75
• 2 Servicing valve gear
  77
• 2.1 Servicing valve gear
  77
• 2.2 Reworking valve seats
  85
• 2.3 Renewing camshaft oil seals
  87
• 2.4 Checking valve guides
  89
• 2.5 Renewing valve guides
  90
• 2.6 Renewing valve stem seals
  91
• Lubrication
  94
• 1 Removing and installing parts of the lubrication system
  94
• 1.1 Removing and installing parts of the lubrication system
  94
• 1.2 Removing and installing oil sump
  102
• 1.3 Removing and installing oil pump
  104
• 1.4 Checking oil pressure and oil pressure switch
  107
• Cooling system
  109
• 1 Removing and installing parts of cooling system
  109
• 1.1 Removing and installing parts of cooling system
  109
• 1.2 Parts of cooling system body side
  110
• 1.3 Parts of cooling system engine side
  114
• 1.4 Coolant hose connection diagram
  119
• 1.5 Draining and filling cooling system
  120
• 1.6 Removing and installing the radiator
  122
• 1.7 Removing and installing coolant pump
  124
• Fuel supply system
  126
• 1 Removing and installing parts of fuel supply system
  126
• 1.1 Removing and installing parts of fuel supply system
  126
• 1.2 Removing and installing fuel tank with its attachments and fuel filter
  127
• 1.3 Safety precautions when working on the fuel supply system
  132
• 1.4 Rules for cleanliness
  133
• 1.5 Removing and installing fuel delivery unit
  133
• 1.6 Removing and installing fuel gauge sender
  135
• 1.7 Removing and installing fuel tank
  136
• 1.8 Crash fuel shut-off
  137
• 1.9 Checking fuel pump
  138
• 2 Electronic power control (EPC)
  145
• 2.1 Electronic power control (EPC)
  145
• 2.2 Function of EPC system
  145
• 2.3 Servicing parts of the electronic power control (EPC)
  146
• 2.4 Checking electronic accelerator warning lamp
  147
• 2.5 Checking accelerator pedal position sender
  149
• 3 Activated charcoal filter system
  152
• 3.1 Activated charcoal filter system
  152
• 3.2 Function
  152
• 3.3 Servicing parts of the activated charcoal filter system
  153
• 3.4 Checking activated charcoal filter solenoid valve 1
  155
• 3.5 Checking fuel tank breather
  157
• Exhaust system
  160
• 1 Removing and installing parts of exhaust system
  160
• 1.1 Removing and installing parts of exhaust system
  160
• 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
  161
• 1.3 Silencer with mountings
  167
• 1.4 Checking catalyst
  170
• 2 Exhaust gas recirculation system
  173
• 2.1 Exhaust gas recirculation system
  173
• 2.2 Servicing parts of exhaust gas recirculation system
  174
• 2.3 Checking potentiometer for exhaust gas recirculation (G212)
  176