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  • Examplepage for repair manual 4-Cyl. Injection engine, (1,4 l-Engine), Mechanics
  • Examplepage for repair manual 2 4-Cyl. Injection engine, (1,4 l-Engine), Mechanics
  • Examplepage for repair manual 3 4-Cyl. Injection engine, (1,4 l-Engine), Mechanics

4-Cyl. Injection engine, (1,4 l-Engine), Mechanics

For New Beetle Cabrio / New Beetle

Original Volkswagen repair manual


15,31 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.365 KB

182 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Electronic power control (EPC) and Activated charcoal filter system. Show more
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Repair manual New Beetle Cabrio / New Beetle 4-Cyl. Injection engine, , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Fastening the engine to the assembly stand
    8
  • 1.4 Notes on installation
    8
  • 1.5 Aligning engine and gearbox mountings
    10
  • 1.6 Tightening torques
    11
  • 1.7 Assembly mounting
    11
  • Crankshaft group
    13
  • 1 Dismantling and assembling the engine
    13
  • 1.1 Dismantling and assembling the engine
    13
  • 1.2 Removing and installing ribbed belt
    22
  • 2.2 Aluminium cylinder block
    24
  • 2.3 Renewing crankshaft oil seal -pulley end
    28
  • 2.4 Removing and installing pressure plate/drive plate
    30
  • 2.5 Renewing crankshaft sealing flange -flywheel end-
    34
  • 3 Dismantling and assembling piston and conrod
    43
  • 3.1 Dismantling and assembling piston and conrod
    43
  • 3.2 Piston and cylinder dimensions
    49
  • Cylinder head, Valve gear
    50
  • 1 Cylinder head removing and installing
    50
  • 1.1 Cylinder head removing and installing
    50
  • 1.2 Checking valve timing
    54
  • 1.3 Removing, installing and tensioning toothed belts
    55
  • 1.4 Checking semi-automatic toothed belt tensioning roller
    62
  • 1.5 Removing and installing camshaft housing
    66
  • 1.6 Cylinder head removing and installing
    69
  • 1.7 Checking compression pressure
    75
  • 2 Servicing valve gear
    77
  • 2.1 Servicing valve gear
    77
  • 2.2 Reworking valve seats
    85
  • 2.3 Renewing camshaft oil seals
    87
  • 2.4 Checking valve guides
    89
  • 2.5 Renewing valve guides
    90
  • 2.6 Renewing valve stem seals
    91
  • Lubrication
    94
  • 1 Removing and installing parts of the lubrication system
    94
  • 1.1 Removing and installing parts of the lubrication system
    94
  • 1.2 Removing and installing oil sump
    102
  • 1.3 Removing and installing oil pump
    104
  • 1.4 Checking oil pressure and oil pressure switch
    107
  • Cooling system
    109
  • 1 Removing and installing parts of cooling system
    109
  • 1.1 Removing and installing parts of cooling system
    109
  • 1.2 Parts of cooling system body side
    110
  • 1.3 Parts of cooling system engine side
    114
  • 1.4 Coolant hose connection diagram
    119
  • 1.5 Draining and filling cooling system
    120
  • 1.6 Removing and installing the radiator
    122
  • 1.7 Removing and installing coolant pump
    124
  • Fuel supply system
    126
  • 1 Removing and installing parts of fuel supply system
    126
  • 1.1 Removing and installing parts of fuel supply system
    126
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    127
  • 1.3 Safety precautions when working on the fuel supply system
    132
  • 1.4 Rules for cleanliness
    133
  • 1.5 Removing and installing fuel delivery unit
    133
  • 1.6 Removing and installing fuel gauge sender
    135
  • 1.7 Removing and installing fuel tank
    136
  • 1.8 Crash fuel shut-off
    137
  • 1.9 Checking fuel pump
    138
  • 2 Electronic power control (EPC)
    145
  • 2.1 Electronic power control (EPC)
    145
  • 2.2 Function of EPC system
    145
  • 2.3 Servicing parts of the electronic power control (EPC)
    146
  • 2.4 Checking electronic accelerator warning lamp
    147
  • 2.5 Checking accelerator pedal position sender
    149
  • 3 Activated charcoal filter system
    152
  • 3.1 Activated charcoal filter system
    152
  • 3.2 Function
    152
  • 3.3 Servicing parts of the activated charcoal filter system
    153
  • 3.4 Checking activated charcoal filter solenoid valve 1
    155
  • 3.5 Checking fuel tank breather
    157
  • Exhaust system
    160
  • 1 Removing and installing parts of exhaust system
    160
  • 1.1 Removing and installing parts of exhaust system
    160
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    161
  • 1.3 Silencer with mountings
    167
  • 1.4 Checking catalyst
    170
  • 2 Exhaust gas recirculation system
    173
  • 2.1 Exhaust gas recirculation system
    173
  • 2.2 Servicing parts of exhaust gas recirculation system
    174
  • 2.3 Checking potentiometer for exhaust gas recirculation (G212)
    176
Manufacturer's designation 4-Cyl. Injection engine, (1,4 l-Engine), Mechanics
Manufacturer Volkswagen
Suitable for New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)
Suitable car types 1Y, 9C
Engine code BCA
Category Reparaturanleitung

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