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  • Examplepage for repair manual 02T 5-speed gearbox
  • Examplepage for repair manual 2 02T 5-speed gearbox
  • Examplepage for repair manual 3 02T 5-speed gearbox
  • Examplepage for repair manual 02T 5-speed gearbox
  • Examplepage for repair manual 2 02T 5-speed gearbox
  • Examplepage for repair manual 3 02T 5-speed gearbox

02T 5-speed gearbox

For New Beetle Cabrio / New Beetle

Original Volkswagen repair manual


17,06 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.120 KB

206 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism: repairing, Repairing clutch, Gearbox: removal and installation, Dismantling and assembling gearbox, Oil seal for flanged shaft: renew and Adjusting differential. Show more
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Repair manual New Beetle Cabrio / New Beetle 02T 5-speed gearbox PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Identification code, assembly allocation, ratios, capacities
    2
  • 2 Power transmission diagram
    4
  • 2.1 Power transmission diagram
    4
  • 3 Calculating the demultiplication ratio "i"
    6
  • 3.1 Calculating the demultiplication ratio "i"
    6
  • 4 General notes on the repair
    6
  • 4.1 General notes on the repair
    6
  • Clutch
    9
  • 1 Clutch mechanism: repairing
    9
  • 1.1 Clutch mechanism: repairing
    9
  • 1.2 General assembly diagram- pedal gear
    10
  • 1.3 Removing and installing neutral retaining spring
    14
  • 1.4 Clutch pedal: removing and installing
    16
  • 1.5 Assembly overview - hydraulics
    18
  • 1.6 Clutch pump: Removal and installation
    21
  • 1.7 Clutch pump: removal and installation
    25
  • 1.8 Pipe unit and hose: removal and installation
    27
  • 1.9 Bleed clutch system:
    29
  • 2 Declutching unit: repairing
    30
  • 2.1 Declutching unit: repairing
    30
  • 3 Repairing clutch
    33
  • 3.1 Repairing clutch
    33
  • Controls, Housing
    38
  • 1 Servicing gear drive mechanism
    38
  • 1.1 Servicing gear drive mechanism
    38
  • 1.2 Gear drive mechanism mounting position
    38
  • 1.3 Gear lever dust cover and knob: removal and installation
    41
  • 1.4 Gear lever and protective cover: repairing
    43
  • 1.6 Removing and installing gear selector mechanism
    50
  • 1.7 Gear drive mechanism: adjustment
    54
  • 2 Gearbox: removal and installation
    58
  • 2.1 Gearbox: removal and installation
    58
  • 2.2 Modifying support rail VW 457/1
    60
  • 3 Gear oil level: checking
    73
  • 3.1 Gear oil level: checking
    73
  • 4 Dismantling and assembling gearbox
    75
  • 4.1 Dismantling and assembling gearbox
    75
  • 4.2 Gearbox assembly overview
    75
  • 4.3 The installation and removal of the gearbox housing and 5th gear
    78
  • 4.4 Clutch housing: removing and installing
    81
  • 4.6 Installation sequence
    87
  • 4.7 Gearbox support 3221: modify
    89
  • 5 Repairing gearbox housing and clutch housing
    97
  • 5.1 Repairing gearbox housing and clutch housing
    97
  • 6 Gear drive mechanism: dismantling and assembling
    105
  • 6.1 Gear drive mechanism: dismantling and assembling
    105
  • 7 Dismantling and assembling selector forks
    108
  • 7.1 Dismantling and assembling selector forks
    108
  • 7.2 Dismantling and assembling selector forks: Gearbox codes FNT, FLU, GEQ, GAH, GEW
    109
  • 7.3 Dismantling and assembling selector forks: Gearbox codes GSE, GSG
    115
  • Gears, Shafts
    124
  • 1 Dismantling and assembling input shaft
    124
  • 1.1 Dismantling and assembling input shaft
    124
  • 2 Dismantling and assembling output shaft
    141
  • 2.1 Dismantling and assembling output shaft
    141
  • Final drive, Differential
    155
  • 1 Oil seal for flanged shaft: renew
    155
  • 1.1 Oil seal for flanged shaft: renew
    155
  • 1.2 Renewing oil seal for left flanged shaft: Gearbox codes FNT, FLU, GAH
    155
  • 1.3 Renewing oil seal for left flanged shaft: Gearbox codes GEQ, GSE, GEW, GSG
    158
  • 1.4 Renewing oil seal for right flanged shaft: Gearbox codes FNT, FLU, GAH
    161
  • 1.5 Renewing oil seal for right flanged shaft: Gearbox codes GEQ, GSE, GEW, GSG
    164
  • 2 Dismantling and assembling differential
    166
  • 2.1 Dismantling and assembling differential
    166
  • 2.2 Dismantling and assembling differential: Gearbox codes: FNT, FLU, GAH
    166
  • 3 Adjusting differential
    192
  • 3.1 Adjusting differential
    192
  • 3.2 Adjusting differential: Gearbox codes FNT, FLU, GAH
    192
  • 3.3 Adjusting differential: Gearbox codes GEQ, GSE, GEW, GSG
    197
Manufacturer's designation 02T 5-speed gearbox
Manufacturer Volkswagen
Suitable for New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)
Suitable car types 1Y, 9C
Transmission designations 02T
Transmission types GEG, GKZ, GRT, GSK, FNT, FLU, GSE, GEQ, GRY, HCS, EYX, HDT, GSJ, GSH, GSF, GSD, GSB, GSA, GRZ, GRX, GRU, GRS, GRQ, GRP, GLW, GKW, GKV, GKU, GKT, GKS, GKR, GKP, GKN, GKL, GKJ, GEW, GEV, GEU, GET, GES, GER, GEP, GEM, GEL, GEJ, GEF, GDR, GDQ, FSP, FRA, FQE, FQD, FMX, FHE, FDV, FCT, GDP, GDN, GDM, GDL, GDJ, GDH, GDG, GCD, GBZ, FYK, FYH, FXP, FVU, FVT, FVS, FCV, FDM, FDN, FCU, GXS, HSG, FDL, HDK, JFY, JFZ, JGC, JGF, JGJ, JGQ, JGX, JHH, JHL, JHN, JHQ, JUS, EYW, EYY, EZJ, FCX, FNJ, FPU, FVV, GEY, GKX, GSC, HZK, JGN, JGP, JGR, JGS, JHM, JHS, JQM, HZL, JHP, JHG, EJY, FDX, FQT, GAR, GEH, GEK, GEN, GKK, GKM, GKQ, GNB, GRR, GRV, GRW, JGZ, JHJ, HGF, ELR, FXB, JHK, JJZ, KRJ, LGQ, JGU, LNJ, LNR, LUC, LUE, LUP, LUQ, LUS, LUX, LUY, LVA, LVC, LVE, LVG, MAB, MAH, MFX, MGZ, MKN, JGW, HXL, HZM, JFM, JGT, JJL, JFN
Category Reparaturanleitung

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