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  • Examplepage for repair manual 4-Cyl. Injection Engine (2 Valve, Roller Rocker Finger), Mechanics
  • Examplepage for repair manual 2 4-Cyl. Injection Engine (2 Valve, Roller Rocker Finger), Mechanics
  • Examplepage for repair manual 3 4-Cyl. Injection Engine (2 Valve, Roller Rocker Finger), Mechanics
  • Examplepage for repair manual 4-Cyl. Injection Engine (2 Valve, Roller Rocker Finger), Mechanics
  • Examplepage for repair manual 2 4-Cyl. Injection Engine (2 Valve, Roller Rocker Finger), Mechanics
  • Examplepage for repair manual 3 4-Cyl. Injection Engine (2 Valve, Roller Rocker Finger), Mechanics

4-Cyl. Injection Engine (2 Valve, Roller Rocker Finger), Mechanics

For New Beetle Cabrio / New Beetle

Original Volkswagen repair manual


15,38 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.381 KB

183 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Checking electronic power control (EPC), Activated charcoal canister system and Exhaust gas recirculation system. Show more
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Repair manual New Beetle Cabrio / New Beetle 4-Cyl. Injection Engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Fastening the engine to the assembly stand
    8
  • 1.4 Notes on installation
    9
  • 1.5 Prescribed torque's
    10
  • 1.6 Aligning engine and gearbox mountings
    11
  • 1.7 Assembly mounting
    12
  • Crankshaft group
    14
  • 1 Dismantling and assembling the engine
    14
  • 1.1 Dismantling and assembling the engine
    14
  • 1.2 Removing and installing poly V-belt
    23
  • 1.3 Checking semi-automatic toothed belt tensioning roller
    25
  • 2 Removing and installing sealing flange and pressure plate/drive plate
    26
  • 2.1 Removing and installing sealing flange and pressure plate/drive plate
    26
  • 2.2 Renewing crankshaft oil seal, belt pulley end
    29
  • 2.3 Removing and installing front sealing flange
    33
  • 2.4 Removing and installing drive plate
    35
  • 3 Removing and installing crankshaft
    38
  • 3.1 Removing and installing crankshaft
    38
  • 3.2 Colour markings
    42
  • 3.3 Crankshaft dimensions
    42
  • 4 Dismantling and assembling piston and conrod
    43
  • 4.1 Dismantling and assembling piston and conrod
    43
  • 4.2 Piston and cylinder dimensions
    48
  • Cylinder head, Valve gear
    49
  • 1 Removing and installing cylinder head
    49
  • 1.1 Removing and installing cylinder head
    49
  • 1.2 Removing, installing and tensioning toothed belts
    53
  • 1.3 Removing and installing cylinder head
    60
  • 1.4 Check compression pressures
    64
  • 2 Servicing valve gear
    66
  • 2.1 Servicing valve gear
    66
  • 2.2 Reworking valve seats
    71
  • 2.3 Renewing camshaft oil seal
    73
  • 2.4 Removing and installing camshaft
    76
  • 2.5 Checking valve guides
    81
  • 2.6 Renewing valve stem seals
    82
  • Lubrication
    85
  • 1 Removing and installing parts of the lubrication system
    85
  • 1.1 Removing and installing parts of the lubrication system
    85
  • 1.2 Removing and installing oil sump
    93
  • 1.3 Checking oil pressure and oil pressure switch
    96
  • Cooling system
    98
  • 1 Removing and installing parts of cooling system
    98
  • 1.1 Removing and installing parts of cooling system
    98
  • 1.2 Parts of cooling system body side
    99
  • 1.3 Parts of cooling system engine side
    103
  • 1.4 Coolant hose connection diagram
    107
  • 1.5 Draining and filling coolant system
    108
  • 1.6 Removing and installing the radiator
    111
  • 1.7 Removing and installing coolant pump
    113
  • 1.8 Removing and installing thermostat
    115
  • Fuel supply system
    117
  • 1 Removing and installing parts of fuel supply system
    117
  • 1.1 Removing and installing parts of fuel supply system
    117
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    118
  • 1.3 Safety precautions when working on the fuel supply system
    124
  • 1.4 Rules for cleanliness
    124
  • 1.5 Removing and installing fuel delivery unit
    125
  • 1.6 Removing and installing fuel gauge sender
    126
  • 1.7 Removing and installing fuel tank
    127
  • 1.8 Checking fuel pump
    129
  • 1.9 Crash fuel shut-off
    131
  • 2 Checking electronic power control (EPC)
    137
  • 2.1 Checking electronic power control (EPC)
    137
  • 2.2 Function of EPC system
    138
  • 2.3 Checking accelerator pedal position sender
    139
  • 3 Activated charcoal canister system
    142
  • 3.1 Activated charcoal canister system
    142
  • 3.2 Function
    142
  • 3.3 Servicing parts of the activated charcoal canister system
    143
  • 3.4 Checking activated charcoal canister solenoid valve 1
    145
  • 3.5 Checking fuel tank breather
    146
  • Exhaust system
    149
  • 1 Removing and installing parts of exhaust system
    149
  • 1.1 Removing and installing parts of exhaust system
    149
  • 1.2 Exhaust manifold, front exhaust pipe and catalytic converter with attachments
    150
  • 1.3 Silencer with mountings
    154
  • 1.4 Checking catalytic converter
    157
  • 2 Secondary air system
    159
  • 2.1 Secondary air system
    159
  • 2.2 Function
    159
  • 2.3 Removing and installing parts of the secondary air system
    160
  • 2.4 Checking secondary air system
    164
  • 2.5 Checking secondary air pump motor
    166
  • 2.6 Checking combination valve
    172
  • 3 Exhaust gas recirculation system
    172
  • 3.1 Exhaust gas recirculation system
    172
  • 3.2 Servicing parts of exhaust gas recirculation system
    173
  • 3.3 Checking exhaust gas recirculation potentiometer (G212)
    176
Manufacturer's designation 4-Cyl. Injection Engine (2 Valve, Roller Rocker Finger), Mechanics
Manufacturer Volkswagen
Suitable for New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)
Suitable car types 1Y, 9C
Engine code BFS
Category Reparaturanleitung

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