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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For GOL BR / Voyage BR / Saveiro Cab. Dupla [BR] / Saveiro Cab. Sim. / Saveiro Cab. Est. / Voyage [BR] / Gol [BR]

Original Volkswagen repair manual


23,15 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

16.349 KB

292 Sites

Detailed technical data

Immediately readable

This repair manual contains: Assessment of crashed vehicles, Front suspension - repair, I - Auxiliary frame (assembly mounting), anti-roll bar, wishbones - repair, Constant velocity joint drive shaft - remove and install, Wheel bolts, Vehicle alignment and Steering wheel. Show more
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Repair manual Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Assessment of crashed vehicles
    1
  • 2 General guidelines
    3
  • 3 Technical data
    4
  • 3.1 Chassis
    4
  • 3.2 Steering
    4
  • Front suspension
    5
  • 1 Assessment of crashed vehicles
    5
  • 2 Front suspension - raise the front axle with vehicle unloaded
    6
  • 2.1 Raise the front axle with vehicle unloaded (empty)
    6
  • 3 Front suspension - repair
    9
  • 3.1 Front suspension - general assembly overview
    9
  • 4 I - Auxiliary frame (assembly mounting), anti-roll bar, wishbones - repair
    11
  • 4.1 Auxiliary frame (assembly mounting), anti-roll bar, wishbones - assembly overview
    11
  • 4.2 Thread in longitudinal member - repair
    14
  • 4.3 Swivel joint - check for clearance
    14
  • 4.4 Swivel guide - remove and install
    15
  • 4.5 Swivel guides - installation position
    20
  • 4.6 Wishbone (transversal) - remove and install
    21
  • 4.7 Wishbone - replace front metal-rubber bearing
    24
  • 4.8 Wishbone - replace the rear metal-rubber bearing
    28
  • 4.9 Auxiliary frame (assembly mounting) - remove and install
    31
  • 4.10 Auxiliary frame (assembly mounting) - position
    34
  • 4.11 Anti-roll bar - remove and install
    39
  • 4.12 Coupling rod - remove and install
    43
  • 5 II - Wheel roller bearings - repair
    45
  • 5.1 Wheel roller bearings - general overview of assembly
    45
  • 5.2 Hub and wheel bearing - remove and install
    47
  • 6 III - Front suspension column - repair
    66
  • 6.1 Front suspension column - general assembly overview
    66
  • 6.2 Suspension strut - remove and install
    68
  • 6.3 Front suspension spring - remove and install
    73
  • 7 Constant velocity joint drive shaft - remove and install
    77
  • 7.1 Fastening nut (dodecahedron) of the drive shaft - loosen and tighten
    77
  • 7.2 Constant velocity joint drive shaft - remove and install
    79
  • 7.3 Drive shaft with triple roller joint - remove and install (Model 1.6 MSi automatic)
    85
  • 8 IV - Drive shaft with constant velocity joint - repair
    91
  • 8.1 Drive shaft with triple roller joint - remove and install (Model 1.6 MSi automatic)
    91
  • 8.2 Drive shaft with constant velocity joint - assembly overview
    93
  • 8.3 Drive shaft with constant velocity joint - repair
    95
  • 8.4 Drive shaft with triple roller joint - repair (Model 1.6 MSi automatic)
    100
  • Rear suspension
    108
  • 1 Rear suspension - raise the rear axle with the vehicle unloaded
    108
  • 1.1 Lift the rear axle with the vehicle unloaded (empty)
    108
  • 2 Rear suspension (Gol and Voyage) - repair
    111
  • 2.1 Rear suspension (Gol and Voyage) - assembly overview
    111
  • 2.2 Shock absorber (Gol and Voyage) - remove and install
    113
  • 2.3 Wheel roller bearing/hub unit (Gol Voyage) - remove and install
    115
  • 2.4 Rear axle (Gol and Voyage) - remove and install
    119
  • 2.5 Coil spring (Gol and Voyage) - remove and install
    125
  • 2.6 Split metal/rubber bearing on the rear axle (Gol and Voyage) - remove and install
    127
  • 2.7 Shaft end - check
    135
  • 2.8 Rear suspension (Gol and Voyage) - remove and install
    136
  • 3 Rear suspension (Saveiro)- repair
    143
  • 3.1 Rear suspension (Saveiro) (drum brake) - general overview of assembly
    143
  • 3.2 Rear suspension (Saveiro) (disc brake) - general overview of assembly
    146
  • 3.3 Shock absorber (Saveiro) - assembly overview
    148
  • 3.4 Shock absorber (Saveiro) - remove and install
    150
  • 3.5 Wheel roller bearings (Saveiro) (drum brakes) - assembly overview
    152
  • 3.6 Wheel bearings (Saveiro) (disc brakes) - assembly overview
    154
  • 3.7 Wheel roller bearing/hub unit (Saveiro) (drum brakes) - remove and install
    156
  • 3.8 Wheel roller bearing/hub unit (Saveiro) (disc brakes) - remove and install
    159
  • 3.9 Rear axle (Saveiro) - remove and install
    162
  • 3.10 Coil spring (Saveiro) - remove and install
    168
  • 3.11 Metal-rubber bearing - remove and install
    170
  • Wheels, tyres, vehicle geometry
    176
  • 1 Wheel bolts
    176
  • 1.1 Wheel bolts - tightening torque
    176
  • 2 Vehicle alignment
    177
  • 2.1 Miscellaneous
    177
  • 2.2 Checking conditions:
    178
  • 2.3 Preparation for measurement
    178
  • 2.4 Sequence for vehicle alignment
    179
  • 2.5 Nominal values for vehicle alignment
    180
  • 2.6 Vehicles in “zero” transverse tilting position
    181
  • 2.7 Camber on front axle - adjust
    183
  • 2.8 Camber on rear axle - adjust
    183
  • 2.9 Convergence on front axle - adjust
    183
  • 2.10 Convergence on rear axle - adjust
    184
  • 2.11 Left and right-hand steering - check
    185
  • Steering
    187
  • 1 Steering wheel
    187
  • 1.1 Horn actuator H - remove and install
    187
  • 1.2 Steering wheel - assembly overview
    188
  • 1.3 Steering wheel - remove and install
    189
  • 2 Fixed steering column - repair
    192
  • 2.1 Fixed steering wheel support and column - assembly overview
    192
  • 2.2 Fixed steering column - remove and install
    193
  • 3 Adjustable steering column - repair
    200
  • 3.1 Adjustable steering support and column - assembly overview
    200
  • 3.2 Adjustable steering column - remove and install
    200
  • 4 Mechanical steering - repair
    208
  • 4.1 Mechanical steering wheel - assembly overview
    208
  • 4.2 Mechanical steering box - remove and install
    208
  • 4.3 Mechanical steering box - disassemble and assemble
    213
  • 5 Power steering box - repair
    219
  • 5.1 Power steering - assembly overview
    219
  • 5.2 Power steering box - remove and install
    220
  • 5.3 Power steering box - disassemble and assemble
    227
  • 6.1 Poly-V belt (elastic) - remove and install
    233
  • 6.2 Hydraulic pump with hydraulic tubes - assembly overview
    236
  • 6.3 Hydraulic pump - assembly overview
    239
  • 6.4 Hydraulic pump - remove and install
    240
  • 6.5 Hydraulic pump operating pressure - check
    244
  • 6.6 Power steering system fluid - replenish
    250
  • 7.1 Poly-V belt (elastic) for power steering pump- remove and install
    251
  • 7.2 Hydraulic pump with hydraulic tubes (EA211, 1.0 l Engine) - assembly overview
    253
  • 7.3 Hydraulic pump - assembly overview
    255
  • 7.4 Hydraulic pump - remove and install
    256
  • 7.5 Hydraulic pump operating pressure - check
    262
  • 7.6 Power steering system fluid - replenish
    268
  • 8.1 Poly-V belt (elastic) for power steering pump- remove and install
    269
  • 8.2 Hydraulic pump with hydraulic tubes (EA211, 1.6l Engine) - assembly overview
    271
  • 8.3 Hydraulic pump - assembly overview
    273
  • 8.4 Hydraulic pump - remove and install
    274
  • 8.5 Hydraulic pump operating pressure - check
    281
  • 8.6 Power steering system fluid - replenish
    285
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for GOL BR (2017) / Voyage BR (2017) / Saveiro Cab. Dupla [BR] (2017 >) / Saveiro Cab. Sim. (2017 >) / Saveiro Cab. Est. (2017 >) / Voyage [BR] (2019 >) / Gol [BR] (2019 >)
Suitable car types 5U5, 5UD, 5UF, 5UE, 5UG, 5U7
Category Reparaturanleitung

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