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General body repairs, exterior

For GOL BR / Voyage BR / Saveiro Cab. Dupla [BR] / Saveiro Cab. Sim. / Saveiro Cab. Est. / Voyage [BR] / Gol [BR]

Original Volkswagen repair manual


27,65 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

21.526 KB

360 Sites

Detailed technical data

Immediately readable

This repair manual contains: Body - front section, Bonnet, Rear lid (Gol), Fuel reservoir nozzle compartment and lid set, Assembly parts, Central locking system, Rear bumper (Saveiro with rear view camera system), Windscreen, Side window, Materials used and operational care required, Rear wing and side panel trim (Saveiro), Spoiler, Bumper protector trims and grilles and Saveiro Cross components. Show more
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Repair manual General body repairs, exterior PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 \--- Change history ---
    1
  • Body - front
    2
  • 1 Body - front section
    2
  • 1.1 Front end with complementary parts - assembly overview
    2
  • 1.2 Front end with complementary parts - remove and install
    3
  • 1.3 Front end with complementary parts - service position
    4
  • 1.4 Front wing - assembly overview
    6
  • 1.5 Upper bulkhead panel - assembly overview
    7
  • Bonnet, rear lid
    9
  • 1 Bonnet
    9
  • 1.1 Bonnet - assembly overview
    9
  • 1.2 Bonnet - remove and install
    10
  • 1.3 Bonnet - adjust
    11
  • 1.4 Bonnet hinge - remove and install
    13
  • 1.5 Bonnet latch operation cable - assembly overview
    13
  • 1.6 Bonnet latch Bowden cable - remove and install
    14
  • 1.7 Bonnet upper latch - remove and install
    16
  • 1.8 Bonnet lower latch - remove and install
    17
  • 2 Rear lid (Gol)
    19
  • 2.1 Rear lid - assembly overview
    19
  • 2.2 Rear lid struts - remove and install
    21
  • 2.3 Rear lid shock absorber - depressurize
    21
  • 2.4 Rear lid trim - remove and install
    21
  • 2.5 Rear lid - remove and install
    22
  • 2.6 Rear lid hinge - remove and install
    23
  • 2.7 Rear lid - adjust
    24
  • 2.8 Housing with latch cylinder - assembly overview
    25
  • 2.9 Housing with latch cylinder - remove and install
    26
  • 2.10 Latch cylinder - remove and install
    27
  • 2.11 Door latch - remove and install
    27
  • 2.12 Rear lid release motor V139 - remove and install
    28
  • 3 Rear lid (Voyage)
    30
  • 3.1 Rear lid - assembly overview
    30
  • 3.2 Rear lid - remove and install
    31
  • 3.3 Rear lid trim - remove and install
    33
  • 3.4 Rear lid hinge - assembly overview
    33
  • 3.5 Rear lid hinge - remove and install
    34
  • 3.6 Rear lid - adjust
    35
  • 3.7 Housing with latch cylinder - assembly overview
    39
  • 3.8 Housing with latch cylinder - remove and install
    40
  • 3.9 Latch cylinder - remove and install
    40
  • 3.10 Door latch - remove and install
    41
  • 3.11 Rear lid release motor V139 - remove and install
    42
  • 4 Rear lid (Saveiro)
    44
  • 4.1 Rear lid striker - adjust
    44
  • 4.2 Rear lid striker - lubricate
    45
  • 4.3 Rear lid lock - assembly overview
    46
  • 4.4 Rear cover lock - remove and install
    46
  • 4.5 Rod drive support - assembly overview
    47
  • 4.6 Rod driver support - remove and install
    48
  • 4.7 Rear lid lock operating motor - remove and install
    49
  • 4.8 Rear lid lock activation - remove and install
    50
  • 4.9 Rear lid sustaining cable - remove and install
    51
  • 4.10 Latch cylinder - remove and install
    52
  • 4.11 Rear lid struts - remove and install
    53
  • 4.12 Rear lid shock absorber - depressurize
    54
  • 4.13 Rear lid - remove and install
    54
  • 4.14 Rear lid - adjust
    55
  • 4.15 Rear lid hinge - remove and install
    57
  • 5 Fuel reservoir nozzle compartment and lid set
    58
  • 5.1 Fuel reservoir nozzle compartment lid (Gol and Voyage) - remove and install
    58
  • 5.2 Fuel reservoir nozzle compartment lid (Saveiro) - remove and install
    59
  • Front doors, door components, central locking
    61
  • 1 Front door
    61
  • 1.1 Front door - assembly overview
    61
  • 1.2 Front door - remove and install
    63
  • 1.3 Front door - adjusting
    64
  • 1.4 Front door - disassemble and assemble
    67
  • 1.5 Front door - replace
    67
  • 2 Assembly parts
    68
  • 2.1 Front door arrester - adjust
    68
  • 2.2 Front door tether - remove and install
    69
  • 2.3 Internal handle - replace
    70
  • 2.4 Front door external handle and lock - assembly overview
    70
  • 2.5 Lock cylinder housing - remove and install
    72
  • 2.6 Lock cylinder - remove and install
    73
  • 2.7 Front door exterior handle - remove and install
    73
  • 2.8 Front door exterior handle - replace
    75
  • 2.9 Front door lock - remove and install
    75
  • 2.10 Lock button (locking rod) - remove and install
    77
  • 2.11 Front door lock - replace
    77
  • 2.12 Lock Bowden cable - replace
    78
  • 2.13 Front door sealing membrane - remove and install
    78
  • 2.14 Internal front door trim - remove and install
    80
  • 3 Central locking system
    82
  • 3.1 Central locking installation locations overview - Gol
    82
  • 3.2 Central locking installation locations overview - Voyage
    84
  • 3.3 Central locking installation locations overview - Saveiro
    86
  • 3.4 Battery of key with radio remote command (articulated) - assembly overview
    87
  • 3.5 Battery of key with radio remote command (articulated) - remove and install
    87
  • 3.6 Key - synchronize
    88
  • Rear doors, door components
    90
  • 1 Rear door
    90
  • 1.1 Rear door - assembly overview
    90
  • 1.2 Rear passenger door - remove and install
    92
  • 1.3 Rear passenger door - adjust
    93
  • 1.4 Rear passenger door - disassemble and assemble
    96
  • 1.5 Rear door - replace
    96
  • 2 Assembly parts
    97
  • 2.1 Rear door arrester - adjust
    97
  • 2.2 Door arrester - remove and install
    98
  • 2.3 Internal handle - replace
    99
  • 2.4 Rear door external handle and lock - assembly overview
    99
  • 2.5 External handle housing - remove and install
    101
  • 2.6 External door handle - remove and install
    102
  • 2.7 External door handle - replace
    104
  • 2.8 Door lock - remove and install
    104
  • 2.9 Door lock - replace
    108
  • 2.10 Lock button (locking rod) - remove and install
    108
  • 2.11 Lock Bowden cable - replace
    109
  • 2.12 Door sealing membrane - remove and install
    109
  • 2.13 Internal door trim - remove and install
    111
  • Convertible roof, hardtop, canopy
    113
  • 1 Tonneau cover (Saveiro)
    113
  • 1.1 Tonneau cover - assembly overview
    113
  • 1.2 Tonneau cover - assembly overview (double cab - MY 2018 onwards)
    114
  • 1.3 Tonneau cover - remove and install
    115
  • 1.4 Tonneau cover longitudinal member - assembly overview
    119
  • 1.5 Tonneau cover longitudinal member - remove and install
    119
  • Bumpers
    121
  • 1 Front bumper
    121
  • 1.1 Front bumper cover - assembly overview
    121
  • 1.2 Front bumper protector - remove and install
    122
  • 1.3 Front protector support - assembly overview
    124
  • 1.4 Fastening of the front license plate - install
    125
  • 1.5 Front license plate fastening (Saveiro Cross) - install
    125
  • 2 Rear bumper (Gol)
    126
  • 2.1 Rear protector - assembly overview
    126
  • 2.2 Rear protector - remove and install
    127
  • 2.3 Foamed rear protector support - assembly overview
    130
  • 2.4 Rear license plate fastening - install
    130
  • 3 Rear bumper (Voyage)
    132
  • 3.1 Rear protector - assembly overview
    132
  • 3.2 Rear protector - remove and install
    133
  • 3.3 Foamed rear protector support - assembly overview
    137
  • 3.4 Rear license plate fastening - install
    137
  • 4 Rear bumper (Saveiro)
    143
  • 4.1 Support and side protector - assembly overview
    143
  • 4.2 Side protector - remove and install
    144
  • 4.3 Support and central protector - assembly overview
    145
  • 4.4 Central protector - remove and install
    145
  • 4.5 Rear license plate fastening - install
    147
  • 5 Rear bumper (Saveiro with rear view camera system)
    148
  • 5.1 Support and side protector - assembly overview
    148
  • 5.2 Side protector - remove and install
    149
  • 5.3 Support and central protector - assembly overview
    150
  • 5.4 Central protector - remove and install
    150
  • 5.5 Rear license plate fastening - install
    152
  • Glazing
    153
  • 1 Repair instructions
    153
  • 1.1 Tools
    153
  • 1.2 Ancillary Materials
    155
  • 1.3 Stickers for engraving the VIS number on the windows (only for Brazil) - supply
    156
  • 1.4 Undamaged glass - prepare for install
    156
  • 1.5 New glass - prepare for install
    156
  • 1.6 Body flange - prepare to install the window
    157
  • 1.7 Assembly instructions
    158
  • 1.8 Minimum adhesive drying time
    159
  • 1.9 Paint damage - repair
    160
  • 1.10 Cleaning in case of resulting adhesive residues
    160
  • 1.11 Data stickers
    161
  • 2 Windscreen
    163
  • 2.1 Windscreen - assembly overview
    163
  • 2.2 Windscreen - remove
    164
  • 2.3 Windscreen - install
    164
  • 3 Side window
    165
  • 3.1 Rear side glass (2-door Gol) - assembly overview
    165
  • 3.2 Undamaged rear side glass (2-door Gol) - remove
    166
  • 3.3 Damaged rear side glass (2-door Gol) - remove
    167
  • 3.4 Rear side glass (2-door Gol) - install
    168
  • 3.5 Fixed rear side window (Saveiro extended cab) - assembly overview
    168
  • 3.6 Undamaged fixed rear side window (Saveiro extended cab) - remove
    169
  • 3.7 Damaged fixed rear side window (Saveiro extended cab) - remove
    170
  • 3.8 Fixed rear side window (Saveiro extended cab) - install
    170
  • 3.9 Rear side window (Saveiro double cab) - assembly overview
    170
  • 3.10 Rear side window (Saveiro extended cab) - remove and install
    172
  • 4 Rear window
    174
  • 4.1 Rear window (Gol) - assembly overview
    174
  • 4.2 Undamaged rear window (Gol) - remove
    175
  • 4.3 Damaged rear window (Gol) - remove
    176
  • 4.4 Rear window (Gol) - install
    177
  • 4.5 Rear window (Voyage) - assembly overview
    177
  • 4.6 Undamaged rear window (Voyage) - remove
    177
  • 4.7 Damaged rear window (Voyage) - remove
    178
  • 4.8 Rear window (Voyage) - install
    179
  • 4.9 Fixed rear side window (Saveiro single cab) - assembly overview
    179
  • 4.10 Fixed rear window (Saveiro extended cab) - assembly overview
    180
  • 4.11 Fixed rear window (Saveiro double cab) - assembly overview
    181
  • 4.12 Sliding rear window (Saveiro single cab) - assembly overview
    182
  • 4.13 Sliding rear window (Saveiro extended cab) - assembly overview
    183
  • 4.14 Undamaged fixed or sliding rear window (Saveiro) - remove
    183
  • 4.15 Rear fixed or sliding window (Saveiro) - install
    185
  • 5 Door window glass
    186
  • 5.1 Front door window glass - assembly overview
    186
  • 5.2 Front door window glass - remove and install
    187
  • 5.3 Rear door window glass - assembly overview
    188
  • 5.4 Rear door window glass - remove and install
    188
  • 5.5 Rear door fixed window - assembly overview
    189
  • 5.6 Undamaged fixed rear door window - remove
    190
  • 5.7 Damaged fixed rear door window - remove
    191
  • 5.8 Fixed rear door window - install
    191
  • 6 Window drive mechanism
    192
  • 6.2 Central control unit for glass command J1015 - remove and install
    194
  • 6.3 Window drive mechanism - remove and install
    195
  • 6.4 Window drive motor V147/ V148 - remove and install
    196
  • 6.5 Front door window crank - remove and install
    197
  • 6.6 Rear door window drive mechanism - remove and install
    198
  • 6.7 Rear window control motor V26 / V27 - remove and install
    199
  • 6.8 Rear door window drive crank - remove and install
    200
  • 7 Window channels and trim strips
    201
  • 7.1 Front door window channel - remove and install
    201
  • 7.2 Front door window internal trim - remove and install
    201
  • 7.3 Front door window external trim - replace
    202
  • 7.4 Rear door window channel - remove and install
    202
  • 7.5 Rear door window internal trim - remove and install
    202
  • 7.6 Rear door window external trim - replace
    203
  • Exterior equipment
    204
  • 1 Materials used and operational care required
    204
  • 1.1 Auxiliary materials for Brazilian market
    204
  • 1.2 Auxiliary materials for export market
    205
  • 1.3 Matching table
    205
  • 1.4 Paint damage - repair
    206
  • 1.6 Minimum adhesive drying time
    206
  • 2 Wheel arch protector
    207
  • 2.1 Front wheel arch protector - remove and install
    207
  • 2.2 Rear wheel arch protector - remove and install
    208
  • 3 External rear-view mirror
    210
  • 3.1 External rear-view mirror - assembly overview
    210
  • 3.2 External rearview mirror - assembly overview - continued
    211
  • 3.3 Exterior rear-view mirror - remove and install
    211
  • 3.4 Mirror glass - remove and install
    212
  • 3.5 Mirror glass - remove and install
    213
  • 3.6 Turn signal - remove and install
    214
  • 4 External linings
    215
  • 4.1 Windscreen lower trim - assembly overview
    215
  • 4.2 Windscreen lower trim - remove and install
    216
  • 4.3 External linings on pillars and doors - replace
    216
  • 4.4 External linings on pillars and doors (Saveiro) - replace
    218
  • 4.5 Footwell cover (Saveiro) - replace
    219
  • 4.6 Lower longitudinal member external lining - replace
    221
  • 4.7 Lower longitudinal member external lining (Saveiro Cross) - replace
    222
  • 4.8 Lower belt protector - assembly overview
    225
  • 4.9 Lower belt protector - remove and install
    225
  • 5 Side trims, roof
    227
  • 5.1 Front door trims - replace
    227
  • 5.2 Rear door trims - replace
    229
  • 5.3 Side trims (Gol - 2-door) - replace
    230
  • 5.4 Side trims (Saveiro) - replace
    233
  • 5.5 Front door trim (Saveiro Cross ) - assembly overview
    235
  • 5.6 Front door trim (Saveiro Cross) - replace
    236
  • 5.7 Rear side panel trim (Saveiro Cross - Extended cab) - assembly overview
    238
  • 5.8 Rear side panel trim (Saveiro Cross - extended cab) - replace
    239
  • 5.9 Rear side panel trim (Saveiro Cross - Double cab) - assembly overview
    242
  • 5.10 Rear side panel trim (Saveiro Cross - Double cab) - replace
    243
  • 5.11 Longitudinal lower trim (Gol Track) - general assembly overview
    246
  • 5.12 Side member trim (Gol Track) - replace
    247
  • 5.13 Longitudinal member lower trim (Saveiro Cross ) - assembly overview
    252
  • 5.14 Longitudinal member lower trim (Saveiro Cross) - replace
    252
  • 5.15 Rear cover trim (Voyage) - replace
    255
  • 5.16 Roof trim - assembly overview
    257
  • 5.17 Roof lining (Saveiro) - remove and install
    257
  • 6 Rear wing and side panel trim (Saveiro)
    259
  • 6.1 Front wing trim (Saveiro) - assembly overview
    259
  • 6.2 Front wing trim - replace
    260
  • 6.3 Rear side panel trim - assembly overview
    262
  • 6.4 Rear side panel trim - replace
    263
  • 6.5 Rear side panel trim (Saveiro Cross) - assembly overview
    266
  • 6.6 Rear side panel trim (Saveiro Cross) - replace
    267
  • 7 Cargo compartment and frames protector (Saveiro)
    271
  • 7.1 Upper tailgate frame - replace
    271
  • 7.2 Cargo compartment upper frame - replace
    273
  • 7.3 Bedliner grid - assembly overview
    275
  • 7.4 Cargo compartment protection grid - remove and install
    276
  • 7.5 External B-pillar frame - replace
    277
  • 7.6 Rear window glass upper and lower frame - remove and install
    280
  • 7.7 Bedliner - assembly overview
    281
  • 7.8 Bedliner - remove and install
    282
  • 7.11 Cargo compartment adjustable hooks - remove and install
    285
  • 8 Spare wheel support (Saveiro)
    287
  • 8.1 Spare wheel support (Saveiro) - assembly overview
    287
  • 8.2 Spare wheel support (Saveiro) - remove and install
    288
  • 9 Roof rack (Saveiro)
    289
  • 9.1 Roof rack (single cab) - assembly overview
    289
  • 9.2 Roof rack (single cab) - remove and install
    290
  • 9.3 Roof rack (extended and double cab) - assembly overview
    292
  • 9.4 Roof rack (extended and double cab) - remove and install
    292
  • 9.5 Roof rack (Saveiro Cross) - assembly overview
    295
  • 9.6 Roof rack (Saveiro Cross) - remove and install
    295
  • 9.7 Roof rack extension (Saveiro Cross) - assembly overview
    297
  • 9.8 Roof rack extensor (Saveiro Cross) - remove and install
    297
  • 9.9 Roof rack extensor cover (Saveiro Cross) - remove and install
    299
  • 9.10 Bed rack (Saveiro Cross “extended cab”) - assembly overview
    300
  • 10 Spoiler
    303
  • 10.1 Spoiler (Voyage) - assembly overview
    303
  • 10.3 Removal
    305
  • 10.4 Installation
    307
  • 11 Front grid
    313
  • 11.1 Front grid (Gol and Voyage) - general overview of assembly
    313
  • 11.2 Radiator grille (Saveiro) - assembly overview
    314
  • 11.3 Radiator grille (Saveiro Cross) - assembly overview
    315
  • 11.4 Radiator grille strips - assembly overview
    317
  • 12 Bumper protector trims and grilles
    319
  • 12.1 Front protector grilles and trims (Gol and Voyage) - assembly overview
    319
  • 12.2 Front protector grilles and trims (Saveiro) - assembly overview
    320
  • 12.3 Front protector grilles and trims (Saveiro Cross) - assembly overview
    322
  • 12.4 Rear protector trims (Saveiro) - assembly overview
    324
  • 13 Badges
    325
  • 13.1 Volkswagen Badge - replace
    325
  • 13.2 Model badge (Gol) - replace
    327
  • 13.3 Model badge (Voyage) - replace
    329
  • 13.4 Model badge (Saveiro) - replace
    330
  • 13.5 Model badge (Saveiro Cross) - replace
    331
  • 13.6 (MSI) version badge - replace
    332
  • 13.7 (Imotion) version badge - replace
    334
  • 13.8 (Automatic) version badge - replace
    335
  • 13.9 Version badge (Robust) - replace
    337
  • 13.10 Side badge (Robust) - replace
    338
  • 13.11 Decorative version strip (Pepper) - replace
    339
  • 13.12 Side badge (Pepper) - replace
    340
  • 13.13 Side badge (Trend) - replace
    342
  • 13.14 Side badge (Comfortline) - replace
    343
  • 13.15 Side badge (Highline) - replace
    344
  • 13.16 Version badge (Connect) - replace
    345
  • 13.17 Rear protector fixed window (Gol) - replace
    347
  • 14 Saveiro Cross components
    349
  • 14.1 Saveiro Cross components - assembly overview
    349
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for GOL BR (2017) / Voyage BR (2017) / Saveiro Cab. Dupla [BR] (2017 >) / Saveiro Cab. Sim. (2017 >) / Saveiro Cab. Est. (2017 >) / Voyage [BR] (2019 >) / Gol [BR] (2019 >)
Suitable car types 5U5, 5UD, 5UF, 5UE, 5UG, 5U7
Category Reparaturanleitung

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KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts