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  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For GOL BR / Voyage BR / Saveiro Cab. Dupla [BR] / Saveiro Cab. Sim. / Saveiro Cab. Est. / Voyage [BR] / Gol [BR]

Original Volkswagen repair manual


13,49 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

8.891 KB

157 Sites

Detailed technical data

Immediately readable

This repair manual contains: General information on the anti-lock braking system (ABS), Electrical/electronic components and installing locations, Hydraulic unit, servo brake/master cylinder - Bosch ABS assembly overview of assembly, Fault indication via control lights, Front wheel brake disk - repair, Assembly overview: Brake servo/brake master cylinder and Vacuum system - Check. Show more
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Repair manual Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical Data
    1
  • 1.1 Front wheel brake - FS II
    1
  • 1.2 Rear wheel disc brake
    2
  • 1.3 Rear wheel drum brake
    3
  • 1.4 Specifications
    3
  • Anti-lock brake system
    5
  • 1 General information on the anti-lock braking system (ABS)
    5
  • 2 Information on repair works on the ABS
    6
  • 4 Electrical/electronic components and installing locations
    9
  • 4.1 ABS Bosch
    9
  • 5 Hydraulic unit, servo brake/master cylinder - Bosch ABS assembly overview of assembly
    11
  • 5.1 Hydraulic unit connections
    13
  • 5.2 Command unit for hydraulic unit - remove and install
    14
  • 6 Fault indication via control lights
    19
  • 7 ABS system components on the front and rear axles - remove and install
    21
  • 7.1 Remove and install the ABS system components from the front axle
    21
  • 7.2 Bosch front speed sensor cables - remove and install
    22
  • Brakes - mechanism
    33
  • 1 Front wheel brake disk - repair
    33
  • 1.1 FS II Disc brake cylinder - repair
    33
  • 1.2 Brake pads, FS II brake calipers - remove and install
    34
  • 1.3 FS II brake caliper - remove and install
    36
  • 1.4 Brake disc - remove and install
    38
  • 1.5 Brake disk (knocking) - check
    39
  • 1.6 Brake disc - check
    40
  • 2 Rear wheel drum brake (One-Shot System) - repair
    44
  • 2.1 Rear wheel brake - remove and install
    44
  • 2.2 Brake drum - repair
    46
  • 2.3 Brake shoes - remove and install
    47
  • 3 Rear wheel brake (Micrometric System) - repair
    51
  • 3.1 Rear wheel brake (Micrometric system) - assembly overview
    51
  • 3.2 Brake shoes (Micrometric system) - remove and install
    52
  • 4 Rear wheel disc brake - repair
    60
  • 4.1 Brake pads - remove and install
    62
  • 4.2 Brake caliper - remove and install
    65
  • 5 Handbrake - assembly overview
    67
  • 5.1 Handbrake lever - remove and install
    68
  • 6 Handbrake cable - repair
    69
  • 6.1 Handbrake cable (drum brakes) - assembly overview
    69
  • 6.2 Handbrake cable (disc brakes) - assembly overview
    70
  • 6.3 Handbrake cable (drum brake) - remove and install
    70
  • 6.4 Handbrake cable (disc brake) - remove and install
    73
  • 6.5 Handbrake (drum brake) - adjust
    75
  • 6.6 Handbrake (disc brake) - adjust
    76
  • 6.7 Handbrake switch - remove and install
    77
  • 7 Brake pedal - assembly overview
    79
  • 7.1 Servo brake pedal - separate
    79
  • 7.2 Pedal set - remove and install
    80
  • 7.3 Brake pedal - remove and install
    81
  • 7.4 Brake light sensor F - remove and install
    82
  • Brakes - hydraulics
    83
  • 1 FS II front brake caliper - repair
    83
  • 1.1 Plunger for front brake caliper - remove and install
    84
  • 2 Rear brake caliper - repair
    86
  • 2.1 Plunger for rear brake caliper - remove and install
    87
  • 2.2 Tightness assessment
    89
  • 3 Vehicles without braking power adjustment - assembly overview
    90
  • 4 Vehicles without braking power adjustment - general overview of assembly
    91
  • 4.1 Braking power adjustment - adjust
    92
  • 4.2 Braking power adjustment - check
    92
  • 5 Bleed the brake system
    94
  • 5.1 Bleed the brake system with the filling and bleeding equipment
    94
  • 5.2 Brake system, (vehicles with ABS) - bleed when the tank is empty
    95
  • 6 Assembly overview: Brake servo/brake master cylinder
    97
  • 6.1 Flexible vacuum tube
    98
  • 7 Brake servo - remove and install
    99
  • 7.1 Remove
    100
  • 7.2 Install
    102
  • 8 Vacuum system - Check
    103
  • 8.1 Test instructions
    103
  • 8.2 Servo brake vacuum measurement device VAS 6721 - connect
    104
  • 8.3 Vacuum generation control
    105
  • 8.4 Leak control
    105
  • 8.5 Vacuum generation with the manual vacuum pump VAS 6213
    107
  • 8.6 Retention valve - check
    107
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for GOL BR (2017) / Voyage BR (2017) / Saveiro Cab. Dupla [BR] (2017 >) / Saveiro Cab. Sim. (2017 >) / Saveiro Cab. Est. (2017 >) / Voyage [BR] (2019 >) / Gol [BR] (2019 >)
Suitable car types 5U5, 5UD, 5UF, 5UE, 5UG, 5U7
Category Reparaturanleitung

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