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  • Examplepage for repair manual 5 - Speed manual gearbox (0AP, 02T)
  • Examplepage for repair manual 2 5 - Speed manual gearbox (0AP, 02T)
  • Examplepage for repair manual 3 5 - Speed manual gearbox (0AP, 02T)

5 - Speed manual gearbox (0AP, 02T)

For GOL BR / Voyage BR / Saveiro Cab. Dupla [BR] / Saveiro Cab. Sim. / Saveiro Cab. Est. / Voyage [BR] / Gol [BR]

Original Volkswagen repair manual


16,40 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

8.131 KB

197 Sites

Detailed technical data

Immediately readable

This repair manual contains: Command system, Clutch, Shift mechanism, Gearbox oil level, Selector forks, Output shaft and Drive flange. Show more
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Repair manual 5 - Speed manual gearbox PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 \--- Change history ---
    1
  • 2 Identification
    2
  • 2.1 Identification on the gearbox
    2
  • 2.2 Prefix, Assignment, gear ratio, filling volume
    3
  • 3 Transmission assembly scheme
    5
  • 3.1 Nomenclature
    5
  • 3.2 Gear ratios
    6
  • 4 Gearbox ratio “i”
    7
  • 4.1 Gearbox ratio “i” - calculation
    7
  • 5 General repair instructions
    8
  • 5.1 Gearbox
    8
  • 5.2 Gaskets and retainers
    8
  • 5.3 Bolts, nuts
    9
  • 5.4 Roller bearings
    9
  • 5.5 Adjustment shims
    10
  • 5.6 Synchronizer rings
    10
  • Clutch
    11
  • 1 Command system
    11
  • 1.1 Command system - component overview
    11
  • 1.2 Command pedals - assembly overview
    12
  • 1.3 Clutch pedal switch F36 - remove and install
    13
  • 1.4 Clutch pedal return spring - remove and install
    14
  • 1.5 Clutch pedal support - remove and install
    15
  • 1.6 Clutch pedal - remove install
    18
  • 1.7 Hydraulic system - assembly overview
    20
  • 1.8 Transmitting cylinder - clutch hydraulic drive - remove and install
    23
  • 2 Clutch mechanism
    27
  • 2.1 Clutch drive mechanism - assembly overview
    27
  • 2.2 Clutch slave cylinder - remove and install
    29
  • 2.3 Clutch drive mechanism - bleed
    30
  • 3 Clutch
    31
  • 3.1 Clutch - assembly overview
    31
  • 3.2 Clutch - repair
    32
  • Controls, housing
    34
  • 1 Shift mechanism
    34
  • 1.1 Shift mechanism - installation position
    34
  • 1.2 Selector mechanism - component overview
    36
  • 1.3 Selector cables - installation position
    37
  • 1.4 Handle and boot on the gear lever - assembly overview
    45
  • 1.5 Handle and boot on the gear lever - remove and install
    45
  • 1.6 Gear shift lever and shifting mechanism - remove and install
    47
  • 1.7 Gearshift lever and mechanism - repair
    49
  • 1.8 Lever and Gear shifting mechanism - adjusting
    52
  • 1.9 Selector and lever - functional check
    54
  • 2 Gearbox - remove and install
    55
  • 2.1 Gearbox for vehicles with engines (CCRA, CFZA) - remove and install
    55
  • 2.2 Gearbox for vehicles with engines (CSEA, CNXA and CWSA) - remove and install
    69
  • 2.3 Gearbox - transport
    80
  • 3 Gearbox oil level
    82
  • 3.1 Oil level - check:
    82
  • 3.2 Oil level - replenish
    82
  • 4 Gearbox - disassemble and assemble
    84
  • 4.1 Gearbox - overview
    84
  • 4.2 gearbox - assembly overview
    85
  • 4.3 Transmission housing cover and 5th gear - assembly overview
    85
  • 4.4 Gearbox housing Cover and 5th gear - remove and install (gearbox installed)
    87
  • 4.5 Clutch housing
    88
  • 4.6 Input shaft, output shaft, differential, selection mechanism and selector forks
    90
  • 5 Gearbox and clutch housings
    100
  • 5.1 Transmission and clutch housings - repair
    100
  • 6 Selector mechanism - adjust
    106
  • 6.1 Gear selection mechanism - disassemble and assemble
    106
  • 7 Selector forks
    110
  • 7.1 Selector forks - disassemble and assemble
    110
  • Gears, shafts
    115
  • 1 Input shaft
    115
  • 1.1 Input shaft - general overview of assembly
    115
  • 1.2 Input shaft - disassemble and assemble
    118
  • 2 Output shaft
    127
  • 2.1 Output shaft - general overview of assembly
    127
  • 2.2 Output shaft - disassemble and assemble
    130
  • Final drive - differential
    136
  • 1 Drive flange
    136
  • 1.1 Left drive flange retainer (left side) - replace
    136
  • 1.2 Drive flange retainer (right side) - replace
    139
  • 2 Differential
    142
  • 2.1 Differential - general overview of assembly
    142
  • 2.2 Differential - disassemble and assemble
    145
  • 2.3 Differential - adjust
    151
Manufacturer's designation 5 - Speed manual gearbox (0AP, 02T)
Manufacturer Volkswagen
Suitable for GOL BR (2017) / Voyage BR (2017) / Saveiro Cab. Dupla [BR] (2017 >) / Saveiro Cab. Sim. (2017 >) / Saveiro Cab. Est. (2017 >) / Voyage [BR] (2019 >) / Gol [BR] (2019 >)
Suitable car types 5U5, 5UD, 5UF, 5UE, 5UG, 5U7
Transmission designations 02T, 0AP
Transmission types GEG, GKZ, GRT, GSK, FNT, FLU, GSE, GEQ, GRY, HCS, EYX, HDT, GSJ, GSH, GSF, GSD, GSB, GSA, GRZ, GRX, GRU, GRS, GRQ, GRP, GLW, GKW, GKV, GKU, GKT, GKS, GKR, GKP, GKN, GKL, GKJ, GEW, GEV, GEU, GET, GES, GER, GEP, GEM, GEL, GEJ, GEF, GDR, GDQ, FSP, FRA, FQE, FQD, FMX, FHE, FDV, FCT, GDP, GDN, GDM, GDL, GDJ, GDH, GDG, GCD, GBZ, FYK, FYH, FXP, FVU, FVT, FVS, FCV, FDM, FDN, FCU, GXS, HSG, FDL, HDK, JFY, JFZ, JGC, JGF, JGJ, JGQ, JGX, JHH, JHL, JHN, JHQ, JUS, EYW, EYY, EZJ, FCX, FNJ, FPU, FVV, GEY, GKX, GSC, HZK, JGN, JGP, JGR, JGS, JHM, JHS, JQM, HZL, JHP, JHG, EJY, FDX, FQT, GAR, GEH, GEK, GEN, GKK, GKM, GKQ, GNB, GRR, GRV, GRW, JGZ, JHJ, HGF, ELR, FXB, JHK, JJZ, KRJ, LGQ, JGU, LNJ, LNR, LUC, LUE, LUP, LUQ, LUS, LUX, LUY, LVA, LVC, LVE, LVG, MAB, MAH, MFX, MGZ, MKN, JGW, HXL, HZM, JFM, JGT, JJL, JFN, GQS, HFG, GZK, HFL, HUY, HZE, JGH, JGK, JGL
Category Reparaturanleitung

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