Name: Running gear, axles, steering
Brand: Volkswagen
SKU: CDG74df485f8b81
Price: 32.82 EUR
Availability: InStock

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Repair manual Passat CC Running gear, axles, steering PDF download has the following content:

Chapter overview

Technical data
1
1 Evaluating accident vehicles
1
1.1 Check list for evaluating running gear on accident vehicles
1
2 General information
3
2.1 Tyre types
3
3 Repair instructions
4
3.1 Raising suspension to unladen position (vehicles with coil springs)
4
3.2 General information
11
3.3 General repair instructions
12
3.4 Steering rack
12
3.5 Gaskets and seals
13
3.6 Nuts and bolts
13
3.7 Electrical components
13
3.8 Repairing damaged threads in longitudinal member (subframe to body)
13
Front suspension
14
1 Front axle
14
1.1 Overview - front axle
14
2 Subframe
15
2.1 Assembly overview - subframe
15
2.2 Fixing position of subframe
18
2.3 Lowering subframe
20
2.4 Removing and installing subframe without steering rack
24
2.5 Removing and installing subframe with steering rack
28
2.6 Repairing subframe
33
2.7 Removing and installing anti-roll bar
41
3 Suspension strut, upper suspension link
47
3.1 Assembly overview - suspension strut, upper suspension link
47
3.2 Removing and installing suspension strut
51
3.3 Repairing suspension strut
65
4 Lower suspension link, swivel joint
68
4.1 Checking swivel joint
68
4.2 Removing and installing swivel joint
68
4.3 Removing and installing lower suspension link
72
4.4 Renewing bonded rubber bush for lower suspension link
80
4.5 Renewing mounting bracket with suspension link bush
82
5 Wheel bearing
85
5.1 Assembly overview - wheel bearing
85
5.2 Removing and installing wheel bearing unit
87
5.3 Removing and installing wheel bearing housing
89
6 Drive shaft
95
6.1 Overview - drive shaft
95
6.2 Heat shields for drive shafts
96
6.3 Assembly overview - drive shaft
97
6.4 Loosening and tightening drive shaft threaded connection on wheel hub
106
6.5 Removing and installing drive shaft
110
6.6 Dismantling and assembling drive shaft
127
6.7 Checking outer constant velocity joint
151
6.8 Checking inner constant velocity joint
152
Rear suspension
154
1 Rear axle
154
1.1 Overview - rear axle
154
1.2 Removing and installing rear axle
158
2 Subframe
167
2.1 Assembly overview - subframe
167
2.2 Repairing subframe
169
3 Suspension link, track rod
195
3.1 Assembly overview - transverse link
195
3.2 Removing and installing upper transverse link
200
3.3 Removing and installing lower transverse link
203
3.4 Removing and installing track rod
207
4 Wheel bearing housing, wheel bearing unit, trailing arm
215
4.1 Assembly overview - wheel bearing housing, wheel bearing unit
215
4.2 Removing and installing wheel bearing housing
220
4.3 Renewing bonded rubber bush for wheel bearing housing
227
4.4 Removing and installing wheel bearing unit
233
4.5 Removing and installing trailing arm with mounting bracket
238
4.6 Repairing trailing arm
245
5 Suspension strut, shock absorber, spring
250
5.1 Assembly overview - suspension strut, shock absorber, spring
250
5.2 Removing and installing spring
255
5.3 Removing and installing shock absorbers
258
5.4 Repairing shock absorber
267
6 Anti-roll bar
275
6.1 Assembly overview - anti-roll bar
275
6.2 Removing and installing anti-roll bar
276
7 Drive shaft
281
7.1 Assembly overview - drive shaft
281
7.2 Loosening and tightening drive shaft threaded connection on wheel hub
283
7.3 Removing and installing drive shaft
286
7.4 Dismantling and assembling drive shaft
290
7.5 Checking outer constant velocity joint
294
7.6 Checking inner constant velocity joint
295
Self-levelling suspension
297
1 Electronically controlled damping system
297
1.1 Assembly overview - electronically controlled damping system
297
1.2 Removing and installing electronically controlled damping control unit
302
1.3 Re-adapting reference position (default position)
303
1.4 Removing and installing front body acceleration senders
303
1.5 Removing and installing rear body acceleration sender
307
2 Vehicle level sender
310
2.1 Assembly overview - front vehicle level senders
310
2.2 Removing and installing front vehicle level senders
313
2.3 Assembly overview - rear vehicle level senders
316
2.4 Removing and installing rear vehicle level senders
321
Wheels, tyres, vehicle geometry
324
1 Wheels, tyres
324
1.1 Specified torques for wheel bolts
324
1.2 Tyres with run-flat properties
324
1.3 Wheel change
326
1.4 Models with breakdown set
330
1.5 Tyre sealant
330
1.6 Pressing tyre off wheel rim
330
1.7 Removing tyre from wheel
331
1.8 Tyre sealant disposal
332
1.9 Mounting tyre
332
2 Tyre Pressure Monitoring System
334
2.1 Components overview - tyre pressure monitoring system
334
2.2 System description - Tyre Pressure Monitoring System
335
2.3 Removing and installing tyre pressure monitor control unit
339
2.4 Assembly overview - tyre pressure sensor
340
2.5 Removing and installing tyre pressure sensor
344
2.6 Changing tyres on vehicles with tyre pressure monitoring system
350
2.7 Removing and installing metal valve body
354
3 Wheel alignment
356
3.1 Notes for wheel alignment
356
3.2 Necessity of wheel alignment
356
3.3 Conditions for testing
357
3.4 Test preparations
358
3.5 Specifications for wheel alignment
359
3.6 Overview - wheel alignment procedure
360
3.7 Adjusting camber at front wheels
361
3.8 Adjusting camber on rear axle
363
3.9 Adjusting toe at rear axle
364
3.10 Adjusting front axle toe
365
3.11 Steering angle sender - basic setting
366
3.12 Vehicle data sticker
366
4 Adaptive Cruise Control (ACC)
367
4.1 Calibrating ACC
367
5 Lane departure warning
373
5.1 Calibrating lane departure warning
373
6 Vibration due to wheels/tyres - causes and rectification
380
6.1 Causes of rough running
380
6.2 Conducting a road test before balancing wheels
380
6.3 Balancing wheel
381
6.4 Vibration control system
385
6.5 Checking radial and lateral runout of wheels and tyres
385
6.6 Checking radial and lateral run-out on wheel rim
386
6.7 Matching wheels and tyres
387
6.8 Determining flat spots on tyres
388
Steering
390
1 Steering wheel
390
1.1 Removing and installing steering wheel
390
2 Steering column
393
2.1 Assembly overview - steering column
393
2.2 Removing and installing steering column
394
2.3 Handling and transporting steering column
403
2.4 Checking steering column for damage
404
2.5 Removing and installing ESL control unit
405
3 Steering rack
407
3.1 Assembly overview - steering rack
407
3.2 Removing and installing steering rack
410
3.3 Repairing steering rack
428
3.4 Removing and installing track rod
433
3.5 Removing and installing track rod ball joint
436
3.6 Removing and installing bellows
437

Manufacturer's designation	Running gear, axles, steering
Manufacturer	Volkswagen
Suitable for	Passat CC (2009)
Suitable car types	357, 358
Category	Reparaturanleitung

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