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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Passat CC

Original Volkswagen repair manual


32,82 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

17.143 KB

446 Sites

Detailed technical data

Immediately readable

This repair manual contains: Front axle, Subframe, Suspension strut, upper suspension link, Wheel bearing, Drive shaft, Wheel bearing housing, wheel bearing unit, trailing arm, Electronically controlled damping system, Vehicle level sender, Adaptive Cruise Control (ACC) and Vibration due to wheels/tyres - causes and rectification. Show more
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Repair manual Passat CC Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Evaluating accident vehicles
    1
  • 1.1 Check list for evaluating running gear on accident vehicles
    1
  • 2 General information
    3
  • 2.1 Tyre types
    3
  • 3 Repair instructions
    4
  • 3.1 Raising suspension to unladen position (vehicles with coil springs)
    4
  • 3.2 General information
    11
  • 3.3 General repair instructions
    12
  • 3.4 Steering rack
    12
  • 3.5 Gaskets and seals
    13
  • 3.6 Nuts and bolts
    13
  • 3.7 Electrical components
    13
  • 3.8 Repairing damaged threads in longitudinal member (subframe to body)
    13
  • Front suspension
    14
  • 1 Front axle
    14
  • 1.1 Overview - front axle
    14
  • 2 Subframe
    15
  • 2.1 Assembly overview - subframe
    15
  • 2.2 Fixing position of subframe
    18
  • 2.3 Lowering subframe
    20
  • 2.4 Removing and installing subframe without steering rack
    24
  • 2.5 Removing and installing subframe with steering rack
    28
  • 2.6 Repairing subframe
    33
  • 2.7 Removing and installing anti-roll bar
    41
  • 3 Suspension strut, upper suspension link
    47
  • 3.1 Assembly overview - suspension strut, upper suspension link
    47
  • 3.2 Removing and installing suspension strut
    51
  • 3.3 Repairing suspension strut
    65
  • 4 Lower suspension link, swivel joint
    68
  • 4.1 Checking swivel joint
    68
  • 4.2 Removing and installing swivel joint
    68
  • 4.3 Removing and installing lower suspension link
    72
  • 4.4 Renewing bonded rubber bush for lower suspension link
    80
  • 4.5 Renewing mounting bracket with suspension link bush
    82
  • 5 Wheel bearing
    85
  • 5.1 Assembly overview - wheel bearing
    85
  • 5.2 Removing and installing wheel bearing unit
    87
  • 5.3 Removing and installing wheel bearing housing
    89
  • 6 Drive shaft
    95
  • 6.1 Overview - drive shaft
    95
  • 6.2 Heat shields for drive shafts
    96
  • 6.3 Assembly overview - drive shaft
    97
  • 6.4 Loosening and tightening drive shaft threaded connection on wheel hub
    106
  • 6.5 Removing and installing drive shaft
    110
  • 6.6 Dismantling and assembling drive shaft
    127
  • 6.7 Checking outer constant velocity joint
    151
  • 6.8 Checking inner constant velocity joint
    152
  • Rear suspension
    154
  • 1 Rear axle
    154
  • 1.1 Overview - rear axle
    154
  • 1.2 Removing and installing rear axle
    158
  • 2 Subframe
    167
  • 2.1 Assembly overview - subframe
    167
  • 2.2 Repairing subframe
    169
  • 3 Suspension link, track rod
    195
  • 3.1 Assembly overview - transverse link
    195
  • 3.2 Removing and installing upper transverse link
    200
  • 3.3 Removing and installing lower transverse link
    203
  • 3.4 Removing and installing track rod
    207
  • 4 Wheel bearing housing, wheel bearing unit, trailing arm
    215
  • 4.1 Assembly overview - wheel bearing housing, wheel bearing unit
    215
  • 4.2 Removing and installing wheel bearing housing
    220
  • 4.3 Renewing bonded rubber bush for wheel bearing housing
    227
  • 4.4 Removing and installing wheel bearing unit
    233
  • 4.5 Removing and installing trailing arm with mounting bracket
    238
  • 4.6 Repairing trailing arm
    245
  • 5 Suspension strut, shock absorber, spring
    250
  • 5.1 Assembly overview - suspension strut, shock absorber, spring
    250
  • 5.2 Removing and installing spring
    255
  • 5.3 Removing and installing shock absorbers
    258
  • 5.4 Repairing shock absorber
    267
  • 6 Anti-roll bar
    275
  • 6.1 Assembly overview - anti-roll bar
    275
  • 6.2 Removing and installing anti-roll bar
    276
  • 7 Drive shaft
    281
  • 7.1 Assembly overview - drive shaft
    281
  • 7.2 Loosening and tightening drive shaft threaded connection on wheel hub
    283
  • 7.3 Removing and installing drive shaft
    286
  • 7.4 Dismantling and assembling drive shaft
    290
  • 7.5 Checking outer constant velocity joint
    294
  • 7.6 Checking inner constant velocity joint
    295
  • Self-levelling suspension
    297
  • 1 Electronically controlled damping system
    297
  • 1.1 Assembly overview - electronically controlled damping system
    297
  • 1.2 Removing and installing electronically controlled damping control unit
    302
  • 1.3 Re-adapting reference position (default position)
    303
  • 1.4 Removing and installing front body acceleration senders
    303
  • 1.5 Removing and installing rear body acceleration sender
    307
  • 2 Vehicle level sender
    310
  • 2.1 Assembly overview - front vehicle level senders
    310
  • 2.2 Removing and installing front vehicle level senders
    313
  • 2.3 Assembly overview - rear vehicle level senders
    316
  • 2.4 Removing and installing rear vehicle level senders
    321
  • Wheels, tyres, vehicle geometry
    324
  • 1 Wheels, tyres
    324
  • 1.1 Specified torques for wheel bolts
    324
  • 1.2 Tyres with run-flat properties
    324
  • 1.3 Wheel change
    326
  • 1.4 Models with breakdown set
    330
  • 1.5 Tyre sealant
    330
  • 1.6 Pressing tyre off wheel rim
    330
  • 1.7 Removing tyre from wheel
    331
  • 1.8 Tyre sealant disposal
    332
  • 1.9 Mounting tyre
    332
  • 2 Tyre Pressure Monitoring System
    334
  • 2.1 Components overview - tyre pressure monitoring system
    334
  • 2.2 System description - Tyre Pressure Monitoring System
    335
  • 2.3 Removing and installing tyre pressure monitor control unit
    339
  • 2.4 Assembly overview - tyre pressure sensor
    340
  • 2.5 Removing and installing tyre pressure sensor
    344
  • 2.6 Changing tyres on vehicles with tyre pressure monitoring system
    350
  • 2.7 Removing and installing metal valve body
    354
  • 3 Wheel alignment
    356
  • 3.1 Notes for wheel alignment
    356
  • 3.2 Necessity of wheel alignment
    356
  • 3.3 Conditions for testing
    357
  • 3.4 Test preparations
    358
  • 3.5 Specifications for wheel alignment
    359
  • 3.6 Overview - wheel alignment procedure
    360
  • 3.7 Adjusting camber at front wheels
    361
  • 3.8 Adjusting camber on rear axle
    363
  • 3.9 Adjusting toe at rear axle
    364
  • 3.10 Adjusting front axle toe
    365
  • 3.11 Steering angle sender - basic setting
    366
  • 3.12 Vehicle data sticker
    366
  • 4 Adaptive Cruise Control (ACC)
    367
  • 4.1 Calibrating ACC
    367
  • 5 Lane departure warning
    373
  • 5.1 Calibrating lane departure warning
    373
  • 6 Vibration due to wheels/tyres - causes and rectification
    380
  • 6.1 Causes of rough running
    380
  • 6.2 Conducting a road test before balancing wheels
    380
  • 6.3 Balancing wheel
    381
  • 6.4 Vibration control system
    385
  • 6.5 Checking radial and lateral runout of wheels and tyres
    385
  • 6.6 Checking radial and lateral run-out on wheel rim
    386
  • 6.7 Matching wheels and tyres
    387
  • 6.8 Determining flat spots on tyres
    388
  • Steering
    390
  • 1 Steering wheel
    390
  • 1.1 Removing and installing steering wheel
    390
  • 2 Steering column
    393
  • 2.1 Assembly overview - steering column
    393
  • 2.2 Removing and installing steering column
    394
  • 2.3 Handling and transporting steering column
    403
  • 2.4 Checking steering column for damage
    404
  • 2.5 Removing and installing ESL control unit
    405
  • 3 Steering rack
    407
  • 3.1 Assembly overview - steering rack
    407
  • 3.2 Removing and installing steering rack
    410
  • 3.3 Repairing steering rack
    428
  • 3.4 Removing and installing track rod
    433
  • 3.5 Removing and installing track rod ball joint
    436
  • 3.6 Removing and installing bellows
    437
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Passat CC (2009)
Suitable car types 357, 358
Category Reparaturanleitung

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