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General body repairs, exterior

For Passat CC

Original Volkswagen repair manual


25,58 €7% VAT incl.

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Language: English

Digital PDF file

17.714 KB

328 Sites

Detailed technical data

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This repair manual contains: Lock carrier, Wings, Bulkhead, Bonnet, Tank flap unit, Door, Central locking, Repair instructions, Window channels and seals, Radiator grille and front trim, Underbody cover and Exterior mirror. Show more
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Repair manual Passat CC General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Lock carrier
    1
  • 1.1 Assembly overview – lock carrier
    1
  • 1.2 Assembly overview - air deflector elements on lock carrier
    2
  • 1.3 Service position
    3
  • 1.4 Removing and installing lock carrier
    7
  • 2 Wings
    10
  • 2.1 Assembly overview - wing
    10
  • 2.2 Removing and installing wing
    10
  • 2.3 Removing and installing wing bracket
    13
  • 3 Bulkhead
    14
  • 3.1 Assembly overview - plenum chamber bulkhead
    14
  • 3.2 Assembly overview - plenum chamber cover
    16
  • 3.3 Removing and installing plenum chamber cover
    16
  • Bonnet, rear lid
    20
  • 1 Bonnet
    20
  • 1.1 Assembly overview - bonnet
    20
  • 1.2 Assembly overview - bonnet lock and release components
    22
  • 1.3 Assembly overview - release lever and mounting bracket
    23
  • 1.4 Removing and installing bonnet
    23
  • 1.5 Removing and installing striker pin
    26
  • 1.6 Adjusting bonnet
    26
  • 1.7 Removing and installing hinge
    29
  • 1.8 Removing and installing insulation
    31
  • 1.9 Removing and installing gas strut
    33
  • 1.10 Removing and installing bonnet lock and Bowden cable
    34
  • 1.11 Removing and installing bonnet release lever
    38
  • 2 Rear lid
    40
  • 2.1 Assembly overview - rear lid
    40
  • 2.2 Assembly overview - rear lid hinge
    41
  • 2.3 Rear lid emergency release
    42
  • 2.4 Removing and installing rear lid
    42
  • 2.5 Adjusting rear lid
    44
  • 2.6 Removing and installing hinge
    48
  • 2.7 Removing and installing gas strut
    51
  • 2.8 Removing and installing operating mechanism
    53
  • 2.9 Removing and installing rear lid lock
    55
  • 2.10 Removing and installing seal
    60
  • 3 Tank flap unit
    62
  • 3.1 Assembly overview - tank flap unit
    62
  • 3.2 Removing and installing tank flap unit
    62
  • 3.3 Removing and installing actuator
    64
  • Front doors, door components, central locking
    66
  • 1 Door
    66
  • 1.1 Assembly overview - door hinges
    66
  • 1.2 Removing and installing door
    67
  • 1.3 Adjusting door
    69
  • 1.4 Adjusting striker pin
    71
  • 2 Components
    73
  • 2.1 Assembly overview - components
    73
  • 2.2 Assembly overview - insulation
    74
  • 2.3 Assembly overview - door handle and door lock
    75
  • 2.4 Removing and installing components
    76
  • 2.5 Removing and installing door handle
    79
  • 2.6 Removing and installing door lock
    89
  • 2.7 Removing and installing door seal
    92
  • 3 Central locking
    99
  • 3.1 Overview of fitting locations - central locking
    99
  • 3.2 Assembly overview - ignition key battery
    101
  • 3.3 Removing and installing ignition key battery
    101
  • Rear doors, door components
    103
  • 1 Door
    103
  • 1.1 Assembly overview - door hinges
    103
  • 1.2 Removing and installing door
    104
  • 1.3 Adjusting door
    106
  • 1.4 Adjusting striker pin
    108
  • 2 Components
    111
  • 2.1 Assembly overview - door components
    111
  • 2.2 Assembly overview - door handle and door lock
    114
  • 2.3 Removing and installing door components
    115
  • 2.4 Removing and installing door handle
    119
  • 2.5 Removing and installing door lock
    129
  • 2.6 Removing and installing door seal
    132
  • Sunroof
    139
  • 1 Sliding sunroof
    139
  • 1.1 Function
    139
  • 1.2 Assembly overview - sliding sunroof
    139
  • 1.3 Assembly overview - roller sun blind
    142
  • 1.4 Assembly overview - seals
    143
  • 1.5 Removing and installing sliding/tilting sunroof glass panel
    143
  • 1.6 Removing and installing carrier unit
    145
  • 1.7 Removing and installing sliding/tilting sunroof automatic preselector
    154
  • 1.8 Adjusting glass panel
    154
  • 1.9 Removing and installing guide plate
    156
  • 1.10 Removing and installing cable
    157
  • 1.11 Removing and installing swivel mounting
    159
  • 1.12 Removing and installing drive for panorama tilting sunroof glass panel
    160
  • 1.13 Removing and installing sliding headliner
    162
  • 1.14 Removing and installing panel seal
    165
  • Bumpers
    167
  • 1 Bumper, front
    167
  • 1.1 Assembly overview - front bumper
    167
  • 1.2 Removing and installing front bumper
    173
  • 1.3 Repairing bumper cover
    178
  • 1.4 Installing bracket for parking aid system - vehicles ► 01.2011
    178
  • 1.5 Installing bracket for parking aid system - vehicles 01.2011 ►
    182
  • 2 Bumper, rear
    187
  • 2.1 Assembly overview - rear bumper
    187
  • 2.2 Removing and installing rear bumper
    194
  • 2.3 Repairing bumper cover
    196
  • 2.4 Installing bracket for parking aid system - vehicles ► 01.2011
    196
  • 2.5 Installing bracket for parking aid system - vehicles 01.2011 ►
    201
  • Glazing
    206
  • 1 Repair instructions
    206
  • 1.1 Minimum curing periods for bonded windows
    206
  • 1.2 Window repair
    207
  • 1.3 Installation instructions for bonded windows
    207
  • 1.4 Preparing old undamaged windows for glazing
    210
  • 1.5 Preparing new windows for glazing
    211
  • 1.6 Preparing body flange for glazing
    212
  • 2 Windscreen
    214
  • 2.1 Assembly overview - windscreen
    214
  • 2.2 Removing and installing windscreen
    215
  • 3 Rear windscreen
    221
  • 3.1 Assembly overview - rear window
    221
  • 3.2 Removing and installing rear window
    221
  • 4 Door windows
    226
  • 4.1 Assembly overview - front door window
    226
  • 4.2 Assembly overview - rear door window
    227
  • 4.3 Removing and installing front door window
    227
  • 4.4 Removing and installing rear door window
    230
  • 4.5 Removing and installing fixed rear door window
    232
  • 4.6 Adjusting front door window
    234
  • 4.7 Adjusting rear door window
    241
  • 4.8 Adjusting fixed rear door window
    247
  • 5 Window regulator
    249
  • 5.1 Removing and installing front window regulator
    249
  • 5.2 Removing and installing front window regulator motor
    253
  • 5.3 Removing and installing rear window regulator
    253
  • 5.4 Removing and installing rear window regulator motor
    257
  • 6 Window channels and seals
    259
  • 6.1 Removing and installing front window slot seal
    259
  • 6.2 Removing and installing rear window slot strip
    260
  • Exterior equipment
    262
  • 1 Radiator grille and front trim
    262
  • 1.1 Removing and installing radiator grille up to 01.2011
    262
  • 1.2 Removing and installing radiator grille on vehicles from 01.2011
    263
  • 2 Spoiler
    266
  • 2.1 Assembly overview - spoiler
    266
  • 3 Mouldings, trims, extensions
    272
  • 3.1 Assembly overview - protective side strips on front and rear door
    272
  • 3.2 Assembly overview - side member trim
    273
  • 3.3 Assembly overview - trim on rear lid
    275
  • 3.4 Assembly overview - wheel arch trims
    275
  • 3.5 Removing and installing edge moulding
    277
  • 3.6 Removing and installing B-pillar trim
    279
  • 3.7 Removing and installing number plate carrier
    283
  • 3.8 Removing and installing entry moulding
    285
  • 3.9 Removing and installing protective side strip
    286
  • 3.10 Removing and installing rear lid trim
    289
  • 4 Noise insulation
    293
  • 4.1 Assembly overview - short noise insulation
    293
  • 4.2 Assembly overview - long noise insulation
    294
  • 5 Underbody cover
    295
  • 5.1 Assembly overview - underbody cladding
    295
  • 5.2 Assembly overview - tunnel cross-piece
    295
  • 6 Exterior mirror
    297
  • 6.1 Assembly overview - exterior mirror
    297
  • 6.2 Removing and installing mirror glass
    297
  • 6.3 Removing and installing mirror cover
    300
  • 6.4 Removing and installing exterior mirror
    304
  • 7 Wheel housing liner
    306
  • 7.1 Assembly overview - front wheel housing liner
    306
  • 7.2 Assembly overview - rear wheel housing liner
    307
  • 7.3 Removing and installing front wheel housing liner
    307
  • 7.4 Removing and installing rear wheel housing liner
    309
  • 8 Lettering and emblems
    311
  • 8.1 Dimensions for lettering
    311
  • 8.2 Removing and installing emblems
    316
  • 9 Special add-on parts
    320
  • 9.1 Assembly overview – special add-on parts
    320
  • 10 Towing bracket
    321
  • 10.1 Assembly overview - towing bracket
    321
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Passat CC (2009)
Suitable car types 357, 358
Category Reparaturanleitung

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