Name: General body repairs, exterior
Brand: Volkswagen
SKU: CDG70a506c62272
Price: 25.58 EUR
Availability: InStock

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Repair manual Passat CC General body repairs, exterior PDF download has the following content:

Chapter overview

Body - front
1
1 Lock carrier
1
1.1 Assembly overview – lock carrier
1
1.2 Assembly overview - air deflector elements on lock carrier
2
1.3 Service position
3
1.4 Removing and installing lock carrier
7
2 Wings
10
2.1 Assembly overview - wing
10
2.2 Removing and installing wing
10
2.3 Removing and installing wing bracket
13
3 Bulkhead
14
3.1 Assembly overview - plenum chamber bulkhead
14
3.2 Assembly overview - plenum chamber cover
16
3.3 Removing and installing plenum chamber cover
16
Bonnet, rear lid
20
1 Bonnet
20
1.1 Assembly overview - bonnet
20
1.2 Assembly overview - bonnet lock and release components
22
1.3 Assembly overview - release lever and mounting bracket
23
1.4 Removing and installing bonnet
23
1.5 Removing and installing striker pin
26
1.6 Adjusting bonnet
26
1.7 Removing and installing hinge
29
1.8 Removing and installing insulation
31
1.9 Removing and installing gas strut
33
1.10 Removing and installing bonnet lock and Bowden cable
34
1.11 Removing and installing bonnet release lever
38
2 Rear lid
40
2.1 Assembly overview - rear lid
40
2.2 Assembly overview - rear lid hinge
41
2.3 Rear lid emergency release
42
2.4 Removing and installing rear lid
42
2.5 Adjusting rear lid
44
2.6 Removing and installing hinge
48
2.7 Removing and installing gas strut
51
2.8 Removing and installing operating mechanism
53
2.9 Removing and installing rear lid lock
55
2.10 Removing and installing seal
60
3 Tank flap unit
62
3.1 Assembly overview - tank flap unit
62
3.2 Removing and installing tank flap unit
62
3.3 Removing and installing actuator
64
Front doors, door components, central locking
66
1 Door
66
1.1 Assembly overview - door hinges
66
1.2 Removing and installing door
67
1.3 Adjusting door
69
1.4 Adjusting striker pin
71
2 Components
73
2.1 Assembly overview - components
73
2.2 Assembly overview - insulation
74
2.3 Assembly overview - door handle and door lock
75
2.4 Removing and installing components
76
2.5 Removing and installing door handle
79
2.6 Removing and installing door lock
89
2.7 Removing and installing door seal
92
3 Central locking
99
3.1 Overview of fitting locations - central locking
99
3.2 Assembly overview - ignition key battery
101
3.3 Removing and installing ignition key battery
101
Rear doors, door components
103
1 Door
103
1.1 Assembly overview - door hinges
103
1.2 Removing and installing door
104
1.3 Adjusting door
106
1.4 Adjusting striker pin
108
2 Components
111
2.1 Assembly overview - door components
111
2.2 Assembly overview - door handle and door lock
114
2.3 Removing and installing door components
115
2.4 Removing and installing door handle
119
2.5 Removing and installing door lock
129
2.6 Removing and installing door seal
132
Sunroof
139
1 Sliding sunroof
139
1.1 Function
139
1.2 Assembly overview - sliding sunroof
139
1.3 Assembly overview - roller sun blind
142
1.4 Assembly overview - seals
143
1.5 Removing and installing sliding/tilting sunroof glass panel
143
1.6 Removing and installing carrier unit
145
1.7 Removing and installing sliding/tilting sunroof automatic preselector
154
1.8 Adjusting glass panel
154
1.9 Removing and installing guide plate
156
1.10 Removing and installing cable
157
1.11 Removing and installing swivel mounting
159
1.12 Removing and installing drive for panorama tilting sunroof glass panel
160
1.13 Removing and installing sliding headliner
162
1.14 Removing and installing panel seal
165
Bumpers
167
1 Bumper, front
167
1.1 Assembly overview - front bumper
167
1.2 Removing and installing front bumper
173
1.3 Repairing bumper cover
178
1.4 Installing bracket for parking aid system - vehicles ► 01.2011
178
1.5 Installing bracket for parking aid system - vehicles 01.2011 ►
182
2 Bumper, rear
187
2.1 Assembly overview - rear bumper
187
2.2 Removing and installing rear bumper
194
2.3 Repairing bumper cover
196
2.4 Installing bracket for parking aid system - vehicles ► 01.2011
196
2.5 Installing bracket for parking aid system - vehicles 01.2011 ►
201
Glazing
206
1 Repair instructions
206
1.1 Minimum curing periods for bonded windows
206
1.2 Window repair
207
1.3 Installation instructions for bonded windows
207
1.4 Preparing old undamaged windows for glazing
210
1.5 Preparing new windows for glazing
211
1.6 Preparing body flange for glazing
212
2 Windscreen
214
2.1 Assembly overview - windscreen
214
2.2 Removing and installing windscreen
215
3 Rear windscreen
221
3.1 Assembly overview - rear window
221
3.2 Removing and installing rear window
221
4 Door windows
226
4.1 Assembly overview - front door window
226
4.2 Assembly overview - rear door window
227
4.3 Removing and installing front door window
227
4.4 Removing and installing rear door window
230
4.5 Removing and installing fixed rear door window
232
4.6 Adjusting front door window
234
4.7 Adjusting rear door window
241
4.8 Adjusting fixed rear door window
247
5 Window regulator
249
5.1 Removing and installing front window regulator
249
5.2 Removing and installing front window regulator motor
253
5.3 Removing and installing rear window regulator
253
5.4 Removing and installing rear window regulator motor
257
6 Window channels and seals
259
6.1 Removing and installing front window slot seal
259
6.2 Removing and installing rear window slot strip
260
Exterior equipment
262
1 Radiator grille and front trim
262
1.1 Removing and installing radiator grille up to 01.2011
262
1.2 Removing and installing radiator grille on vehicles from 01.2011
263
2 Spoiler
266
2.1 Assembly overview - spoiler
266
3 Mouldings, trims, extensions
272
3.1 Assembly overview - protective side strips on front and rear door
272
3.2 Assembly overview - side member trim
273
3.3 Assembly overview - trim on rear lid
275
3.4 Assembly overview - wheel arch trims
275
3.5 Removing and installing edge moulding
277
3.6 Removing and installing B-pillar trim
279
3.7 Removing and installing number plate carrier
283
3.8 Removing and installing entry moulding
285
3.9 Removing and installing protective side strip
286
3.10 Removing and installing rear lid trim
289
4 Noise insulation
293
4.1 Assembly overview - short noise insulation
293
4.2 Assembly overview - long noise insulation
294
5 Underbody cover
295
5.1 Assembly overview - underbody cladding
295
5.2 Assembly overview - tunnel cross-piece
295
6 Exterior mirror
297
6.1 Assembly overview - exterior mirror
297
6.2 Removing and installing mirror glass
297
6.3 Removing and installing mirror cover
300
6.4 Removing and installing exterior mirror
304
7 Wheel housing liner
306
7.1 Assembly overview - front wheel housing liner
306
7.2 Assembly overview - rear wheel housing liner
307
7.3 Removing and installing front wheel housing liner
307
7.4 Removing and installing rear wheel housing liner
309
8 Lettering and emblems
311
8.1 Dimensions for lettering
311
8.2 Removing and installing emblems
316
9 Special add-on parts
320
9.1 Assembly overview – special add-on parts
320
10 Towing bracket
321
10.1 Assembly overview - towing bracket
321

Manufacturer's designation	General body repairs, exterior
Manufacturer	Volkswagen
Suitable for	Passat CC (2009)
Suitable car types	357, 358
Category	Reparaturanleitung

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