Technical data
11 Checklist for evaluating running gear of accident vehicles
12 General information
3Front suspension
41 Evaluating accident vehicles
42 Raising wheel suspension to unladen position
53 Overview - front axle
74 Assembly overview: subframe
94.1 Repairing thread in longitudinal member
104.2 Fixing position of subframe
104.3 Lowering subframe
134.4 Removing and installing subframe without steering rack
174.5 Removing and installing subframe with hydraulic steering rack
204.6 Removing and installing subframe with electromechanical steering rack
274.7 Repairing subframe
315 Assembly overview: front wheel suspension, suspension link
415.1 Checking swivel joint
425.2 Removing and installing swivel joint
435.3 Removing and installing suspension link
475.5 Renewing front bonded rubber bush for suspension link
535.6 Renewing rear bonded rubber bush for suspension link
556 Assembly overview: wheel bearing
586.1 Removing and installing wheel bearing unit
596.2 Removing and installing wheel bearing housing
627 Assembly overview: anti-roll bar
697.1 Removing and installing anti-roll bar
698 Assembly overview: suspension strut
748.1 Removing and installing suspension strut
758.2 Repairing suspension strut
819 Removing and installing drive shafts
849.1 Loosening and tightening twelve-point head bolt, with ribbing, securing drive shaft
849.3 Removing and installing drive shaft with constant velocity joint
879.4 Removing and installing right drive shaft with (push-on) constant velocity slip joint
909.5 Removing and installing drive shafts with triple roller joint AAR2600i
969.6 Removing and installing drive shafts with triple roller joint AAR3300i
10010 Repairing drive shafts - overview of drive shafts
10510.1 Heat shield for drive shafts
10611 Assembly overview: drive shaft with VL100 constant velocity joint
10711.1 Dismantling and assembling drive shaft with VL100 constant velocity joint
10911.2 Checking outer constant velocity joint
11311.3 Checking inner constant velocity joint
11412 Assembly overview: drive shaft with VL107 constant velocity joint
11712.1 Dismantling and assembling drive shaft with VL107 constant velocity joint
11913 Assembly overview: drive shaft with VL107 constant velocity slip joint (push-on)
12413.1 Dismantling and assembling drive shaft with VL107 (push-on) constant velocity slip joint
12514 Assembly overview: drive shaft with triple roller joint AAR2600i
12914.1 Dismantling and assembling drive shaft with triple roller joint AAR2600i
13115 Assembly overview: drive shaft with triple roller joint AAR3300i
13615.1 Dismantling and assembling drive shaft with triple roller joint AAR3300i
138Rear suspension
1441 Evaluating accident vehicles
1442 Rear axle in unladen position (torsion beam rear axle)
1453 Overview of rear axle (torsion beam rear axle)
1474 Assembly overview: axle beam, subframe, cross piece (torsion beam rear axle)
1494.1 Removing and installing axle assembly
1504.2 Removing and installing bonded rubber bush for axle beam
1544.3 Removing and installing cross piece
1584.4 Removing and installing bonded rubber bush for cross piece
1605 Assembly overview - plate for axle beam, torsion beam rear axle
1635.1 Removing plate for axle beam
1635.2 Installing plate for axle beam
1646 Assembly overview: wheel suspension (torsion beam rear axle)
1706.1 Removing and installing coil spring
1717 Assembly overview: shock absorbers (torsion beam rear axle)
1737.1 Removing and installing shock absorbers
1748 Assembly overview: wheel bearings, drum brake (torsion beam rear axle)
1768.1 Removing and installing wheel hub with wheel bearing, vehicles with drum brakes
1779 Assembly overview: wheel bearings, disc brake (torsion beam rear axle)
18110 Rear axle in unladen position (multi-link rear suspension)
18511 Overview of rear axle (multi-link rear suspension)
18812.1 Assembly overview: rear left vehicle level sender G76
19112.2 Removing and installing rear left vehicle level sender G76
19112.3 Fixing position of subframe
19212.4 Lowering rear axle
19312.5 Removing and installing rear axle
19612.6 Removing and installing upper transverse link
19912.7 Removing and installing lower transverse link
20112.8 Removing and installing track rod
20313.1 Removing and installing wheel bearing housing
20713.2 Renewing bonded rubber bush for wheel bearing housing
21013.3 Removing and installing wheel bearing/wheel hub unit
21313.4 Removing and installing trailing arm with mounting bracket
21613.5 Repairing trailing arm
22014 Assembly overview: shock absorber, coil spring (multi-link rear suspension)
22414.1 Removing and installing coil spring
22414.2 Removing and installing shock absorbers
22614.3 Repairing shock absorber
22815 Assembly overview: anti-roll bar (multi-link rear suspension)
23015.1 Removing and installing anti-roll bar
23016 Assembly overview: subframe attachments, BlueMotion vehicles
23316.1 Removing and installing shield for rear axle
234Wheels, tyres, vehicle geometry
2361 Evaluating accident vehicles
2362 Specified torque for fitting wheels
2373 Fitting wheel and tyre
2383.1 General information
2383.2 Fittings instructions
2384 Removing and fitting tyres (wheels with tyre pressure monitoring)
2404.2 Wheel change
2404.3 Fittings instructions
2414.4 Pressing tyre off wheel rim
2424.5 Removing tyre from wheel
2434.6 Fitting tyre to wheel rim
2435 Removing and fitting tyres with run-flat properties to wheel rims
2455.1 Safety information
2455.2 Fittings instructions
2455.3 Pressing tyre off wheel rim
2465.4 Removing tyre from wheel
2475.5 Fitting tyre to wheel rim
2486 Tyre pressure monitor display
2516.1 General information
2517 Tyre Pressure Monitoring System (TPMS)
2537.1 Assembly overview: tyre pressure sensor
2537.2 Removing and installing tyre pressure sensor
2548 Vehicle alignment check
2558.1 General information for vehicles with torsion beam rear axle
2558.2 General information for vehicles with multi-link rear suspension
2578.3 Conditions for testing
2588.4 Checking trailing arm of axle beam (torsion beam rear axle) using VAS 241 001
2598.5 Checking trailing arm of axle beam (torsion beam rear axle) using VAS 801
2618.6 Test preparations
2648.7 Vehicle alignment specifications for vehicles with torsion beam rear axle
2648.8 Vehicle alignment specifications for vehicles with multi-link rear suspension
2668.9 Transverse vehicle inclination “zero position”
2688.10 Overview - wheel alignment procedure
2688.11 Correcting front axle camber
2698.12 Checking torsion beam rear axle camber
2718.13 Adjusting multi-link rear suspension camber
2718.14 Checking torsion beam rear axle toe
2728.15 Adjusting multi-link rear suspension toe
2738.16 Adjusting front axle toe
2738.17 Basic setting of steering angle sensor G85
2748.18 Vehicle data sticker
2749 Wheels, tyres
2769.1 Models with breakdown set
2769.2 Removing a tyre
2769.3 Fitting a new tyre
2769.4 Tyre sealant disposal
27710 Instructions for changing or fitting wheels
27810.1 Fitting wheels
27911 Protecting wheel centring seat against corrosion
28012 Vibration due to wheels/tyres - causes and rectification
28112.1 Causes of rough running
28112.2 Balancing wheels
28112.3 Conducting a road test before balancing wheels
28112.4 Balancing wheels on stationary wheel balancing machine
28212.5 Vibration control system VAS 6230 A
28412.6 Finish balancer
28412.7 Radial and lateral runout of wheels and tyres
28512.9 Checking radial and lateral run-out on wheel rim
28612.10 Matching
28712.11 Flat spots caused by storage or handling
288Steering
2901 Evaluating accident vehicles
2902 General repair instructions
2912.1 Steering rack
2912.2 Gaskets and seals
2912.3 Nuts and bolts
2912.4 Electrical components
2922.5 Guided Fault Finding, vehicle self-diagnosis and Test Instruments
2923 Assembly overview - airbag and steering wheel
2933.1 Removing and installing airbag and steering wheel
2934 Assembly overview: steering column, left-hand drive
2964.1 Removing and installing steering column
2964.2 Handling and transporting steering column
3044.3 Checking steering column for damage
3055 Assembly overview: steering column, right-hand drive
3075.1 Removing and installing steering column, right-hand drive vehicle
3075.2 Handling and transporting steering column
3165.3 Checking steering column for damage
3176 Electromechanical steering rack, LHD vehicle
3186.1 Assembly overview - electromechanical steering rack for LHD vehicle
3186.2 Removing and installing steering rack, left-hand drive vehicle
3207 Electromechanical steering rack, RHD vehicle
3287.1 Assembly overview - electromechanical steering rack for RHD vehicle
3287.2 Removing and installing steering rack, right-hand drive vehicle
3298 Repairing electromechanical steering rack
3368.1 Assembly overview: electromechanical steering rack
3368.2 Removing and installing track rod
3378.3 Removing and installing track rod ball joint
3408.4 Removing and installing boot
3418.5 Checking play, security and boots of track rod ends
3448.6 Checking and adjusting track rod length
3448.7 Allocation of track rod ball joints
3459 Assembly overview: hydraulic power steering
3469.1 Removing and installing power-assisted steering rack
34710 Repairing hydraulic power-assisted steering rack
35310.1 Assembly overview: power-assisted steering rack
35310.2 Removing and installing track rod
35410.3 Removing and installing track rod ball joint
35710.4 Removing and installing boot
35810.5 Checking play, security and boots of track rod ends
36010.6 Checking and adjusting left track rod length
36010.7 Allocation of track rod ball joints
36111 Vane pump, 4-cylinder petrol engine
36211.1 Assembly overview: vane pump, 4-cylinder petrol engine
36211.2 Removing and installing vane pump, 4-cylinder petrol engine
36312 Vane pump, 5-cylinder petrol engine
36612.1 Checking vane pump delivery pressure, 5-cylinder petrol engine
36612.2 Assembly overview: vane pump, 5-cylinder petrol engine
36912.3 Removing and installing vane pump, 5-cylinder petrol engine
37013 Assembly overview: hydraulic lines, 4-cylinder petrol engine
37414 Assembly overview: hydraulic lines, 5-cylinder petrol engine
37615 Assembly overview: power steering reservoir, 4-cylinder petrol engine
37816 Assembly overview: power steering reservoir, 5-cylinder petrol engine
37917 Checking power steering fluid level
38018 Bleeding steering system and checking for leaks
38118.1 Bleeding steering system
38118.2 Check steering system for leaks
381