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  • Examplepage for repair manual Running gear, Axles, Steering
  • Examplepage for repair manual 2 Running gear, Axles, Steering
  • Examplepage for repair manual 3 Running gear, Axles, Steering
  • Examplepage for repair manual Running gear, Axles, Steering
  • Examplepage for repair manual 2 Running gear, Axles, Steering
  • Examplepage for repair manual 3 Running gear, Axles, Steering

Running gear, Axles, Steering

For Caddy Kasten/Kombi / Polo Classic / Polo Variant

Original Volkswagen repair manual


22,60 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

6.272 KB

284 Sites

Detailed technical data

Immediately readable

This repair manual contains: Servicing front suspension, Servicing wheel bearings, Polo Classic, Polo Estate >09.99, Vehicle alignment and Assembly overview: vane pump, reservoir and hydraulic pipes > 09.99. Show more
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Repair manual Caddy Kasten/Kombi / Polo Classic / Polo Variant Running gear, Axles, Steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Running gear Caddy
    1
  • 1.3 Running gear Polo Classic, Polo Estate
    1
  • 1.4 Steering
    1
  • 1.5 Wheels, tyres
    1
  • Front suspension
    2
  • 1 Servicing front suspension
    2
  • 1.1 Servicing front suspension
    2
  • 1.2 Front axle - Overview
    2
  • 1.3 I - Assembly overview, sub-frame, anti-roll bar and wishbone
    3
  • 1.4 Checking swivel joint
    9
  • 1.5 Removing and installing swivel joint
    10
  • 1.6 Removing and installing wishbone
    12
  • 1.7 Renewing bonded rubber mounting on wishbone>09.99
    16
  • 1.8 Renewing bonded rubber mounting on wishbone 10.99>
    19
  • 1.9 Removing and installing subframe
    23
  • 1.10 Reworking cap nut in side member
    27
  • 1.11 II - Servicing wheel bearing
    29
  • 1.14 III - Servicing front suspension strut, Caddy, Polo Classic, Polo Estate > 09.99
    48
  • 1.15 III - Servicing front suspension strut, Polo Classic, Polo Estate 10.99 >
    52
  • 2 Servicing drive shafts
    56
  • 2.1 Servicing drive shafts
    56
  • 2.2 Removing and installing drive shafts
    56
  • 2.3 IV - Servicing drive shaft with constant velocity joint
    59
  • 2.4 Checking outer constant velocity joint
    70
  • 2.5 Checking inner constant velocity joint
    72
  • 2.6 V - Repairing drive shaft with tripod joint
    77
  • 2.7 Dismantling and assembling triple roller joint
    81
  • Rear suspension
    86
  • 1 Servicing rear axle, Caddy
    86
  • 1.1 Servicing rear axle, Caddy
    86
  • 1.2 Removing and installing rear axle, Caddy
    86
  • 1.3 Assembly overview rear axle (Caddy)
    90
  • 1.4 Removing and installing leaf spring, Caddy
    97
  • 2 Servicing wheel bearings, Caddy >09.99
    100
  • 2.1 Servicing wheel bearings, Caddy >09.99
    100
  • 2.2 Assembly overview, servicing wheel bearings, Caddy
    102
  • 2.3 Installing seal to vehicles from vehicle identity No. 9KWR503258
    108
  • 3 Servicing wheel bearings (Caddy) 10.99 >
    110
  • 3.1 Servicing wheel bearings (Caddy) 10.99 >
    110
  • 3.2 Assembly overview, servicing wheel bearings, Caddy
    110
  • 4 Servicing rear axle, Polo Classic, Polo Estate
    117
  • 4.1 Servicing rear axle, Polo Classic, Polo Estate
    117
  • 4.2 Removing and installing rear axle, Polo Classic, Polo Estate
    117
  • 4.3 Assembly overview, rear axle beam (Polo Classic, Polo Estate > 09.99)
    120
  • 4.4 Assembly overview, rear axle beam, Polo Classic, Polo Estate 10.00 >
    124
  • 4.5 Removing and installing bonded rubber mounting, Polo Classic, Polo Estate> 09.99
    129
  • 4.6 Removing and installing, Polo Classic, Polo Estate 10.99 >
    133
  • 4.7 Removing hydraulic rubber bonded mounting, Polo Classic, Polo Estate 10.99 >
    136
  • 4.8 Dismantling and assembling suspension strut, Polo Classic, Polo Estate
    137
  • 4.9 Dismantling and assembling suspension strut, Polo Classic, Polo Estate
    139
  • 5 Servicing wheel bearings, Polo Classic, Polo Estate >09.99
    142
  • 5.1 Servicing wheel bearings, Polo Classic, Polo Estate >09.99
    142
  • 5.2 Assembly overview, servicing wheel bearings, Polo Classic, Polo Estate
    143
  • 6 Servicing wheel bearings, Polo Classic, Polo Estate > 10.99
    149
  • 6.1 Servicing wheel bearings, Polo Classic, Polo Estate > 10.99
    149
  • 6.2 Assembly overview, servicing wheel bearings, Polo Classic, Polo Estate
    149
  • 6.3 Removing and installing wheel bearing/hub unit on vehicles with drum brakes
    152
  • Wheels, Tyres, Wheel alignment
    158
  • 1 Vehicle alignment
    158
  • 1.1 Vehicle alignment
    158
  • 1.2 Test prerequisites:
    159
  • 1.3 Preparations for measurements
    160
  • 1.4 Vehicle data sticker
    161
  • 1.5 Vehicle alignment specifications > 09.99
    161
  • 1.6 Vehicle alignment specifications
    162
  • 1.7 Adjusting front wheel camber
    164
  • 1.8 Adjusting front wheel toe
    165
  • 1.9 Checking left and right-hand wheel lock
    165
  • 1.10 Calculating the direction of travel:
    166
  • Steering
    167
  • 1 Steering column, column tube, steering wheel and airbag steering wheel> 09.99
    167
  • 1.1 Steering column, column tube, steering wheel and airbag steering wheel> 09.99
    167
  • 1.2 Removing and installing column tube with steering column
    172
  • 1.3 Removing and installing airbag unit
    174
  • 1.4 Removing and installing airbag steering wheel
    175
  • 1.5 Removing and installing centring ring with slip ring
    176
  • 1.6 Removing and installing column tube for height adjustable steering wheel
    177
  • 2 Airbag, steering wheel, steering column
    179
  • 2.1 Airbag, steering wheel, steering column
    179
  • 2.2 Removing and installing driver's airbag unit
    179
  • 2.3 Removing and installing steering wheel
    182
  • 2.4 Removing and installing coil connector with slip ring
    184
  • 2.5 Removing and installing column tube with steering column
    184
  • 2.6 Assembly overview, steering column, column tube
    189
  • 2.7 Dismantling column tube and steering column
    194
  • 2.8 Assembling column tube and steering column
    197
  • 3 Servicing power assisted steering
    202
  • 3.1 Servicing power assisted steering
    202
  • 3.2 Checking vane pump delivery pressure
    202
  • 3.3 Removing and installing power assisted steering box
    203
  • 3.4 Assembly overview: power assisted steering box (TRW)
    212
  • 3.5 Servicing TRW power-assisted steering
    218
  • 3.6 Dismantling and assembling power assisted steering box (TRW)
    226
  • 3.7 Adjusting power steering box when installed
    241
  • 3.8 Adjusting power steering box (with new rack)
    243
  • 3.9 Checking left-hand track rod length and if necessary adjusting
    245
  • 4 Assembly overview: vane pump, reservoir and hydraulic pipes > 09.99
    245
  • 4.1 Assembly overview: vane pump, reservoir and hydraulic pipes > 09.99
    245
  • 4.2 Removing and installing power-assisted steering vane pump, vehicles with 1.4 ltr. engine
    248
  • 4.3 Removing and installing ribbed belt
    250
  • 4.5 Installing vane pump
    255
  • 4.6 Tensioning V-belt
    257
  • 5 Vane pump, reservoir, hydraulic pipes 10.99 >
    259
  • 5.1 Vane pump, reservoir, hydraulic pipes 10.99 >
    259
  • 5.2 Removing and installing vane pump; vehicles with low-mounted vane pump
    259
  • 5.4 Assembly overview: Vane pump with hydraulic pipes/hoses
    266
  • 5.5 Assembly overview for low-mounted vane pump
    274
  • 5.6 Assembly overview for high-mounted vane pump
    276
  • 6 Definitions
    278
  • 6.1 Definitions
    278
Manufacturer's designation Running gear, Axles, Steering
Manufacturer Volkswagen
Suitable for Caddy Kasten/Kombi (1996 - 2003) / Polo Classic / Polo Variant (1996 - 2002)
Suitable car types 9K, 6V
Category Reparaturanleitung

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