Installed 6-speed manual gearbox 0C9

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  1
• 2 Identification
  2
• 2.1 Gearbox identification
  2
• 3 Repair notes
  3
• 3.1 General repair instructions
  3
• 4 Technical data
  6
• 4.1 Allocation gearbox - engine
  6
• 4.2 Capacities
  6
• 5 Overview - power transmission
  7
• 6 Electrical components
  8
• 6.1 Overview of fitting locations - electrical components
  8
• Clutch
  9
• 1 Clutch mechanism
  9
• 1.1 Assembly overview - pedal cluster
  9
• 1.2 Assembly overview - clutch hydraulics
  11
• 1.3 Checking function of clutch master cylinder and clutch slave cylinder
  13
• 1.4 Removing and installing bearing bush
  14
• 1.5 Removing and installing clutch position sender G476
  15
• 1.6 Removing and installing return spring
  16
• 1.7 Removing and installing over-centre spring
  20
• 1.8 Removing and installing clutch pedal
  23
• 1.9 Removing and installing mounting bracket
  25
• 1.10 Removing and installing clutch master cylinder
  31
• 1.11 Removing and installing lines for clutch mechanism
  31
• 1.12 Bleeding clutch mechanism
  35
• 2 Clutch
  38
• Controls, housing
  39
• 1 Selector mechanism
  39
• 1.1 Assembly overview – gear knob and cover
  39
• 1.2 Assembly overview - selector mechanism
  40
• 1.3 Removing and installing gear knob
  43
• 1.4 Removing and installing selector mechanism
  45
• 1.5 Adjusting selector mechanism
  55
• 1.6 Checking selector mechanism
  58
• 2 Removing and installing gearbox
  59
• 2.1 Specified torques for gearbox
  59
• 2.2 Removing gearbox
  61
• 2.3 Installing gearbox
  68
• 3 Transporting gearbox
  71
• 4 Gear oil
  72
• 4.1 Checking gear oil level
  72
• 4.2 Draining and filling gear oil
  72
• Gears, shafts
  74
• 1 Input shaft
  74
• 2 Output shaft
  75
• Final drive - differential
  76
• 1 Oil seals
  76
• 1.1 Overview of fitting locations - oil seals
  76
• 1.2 Renewing left seal
  77
• 1.3 Renewing right seal
  81