General body repairs, interior

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with start/stop system
  1
• 1.2 Safety measures when working with pyrotechnic components
  2
• 1.4 Additional safety regulations for side airbag
  4
• 1.5 Additional safety instructions for curtain airbag
  4
• 1.6 Safety regulations for crash sensors (pressure sensors) for front side airbags
  5
• 1.8 Checking airbag securing parts after an accident
  7
• 1.9 Accident without airbag triggering
  7
• 1.10 Checking seat belts
  7
• 1.11 Check belt webbing
  8
• 1.12 Checking inertia reel (locking mechanism)
  9
• 1.13 Visually checking belt buckle
  10
• 1.14 Check operation of belt buckle
  10
• 1.15 Checking belt relays, and buckle tongues
  10
• 1.16 Checking securing parts and anchorage points after an accident
  10
• 1.18 Checking child seat anchors after an accident
  11
• 2 Repair notes
  12
• 2.1 Contact corrosion
  12
• 2.2 Routing and attachment of lines
  12
• Interior equipment
  13
• 1 Compartments/covers
  13
• 1.1 Assembly overview - storage compartment in headliner
  13
• 1.2 Removing and installing upper steering column trim
  14
• 1.3 Removing and installing lower steering column trim
  15
• 1.4 Removing and installing dash panel cover on driver side
  17
• 1.5 Removing and installing glove compartment opener
  19
• 1.6 Service position for glove compartment cover
  21
• 1.7 Removing and installing restrictor for glove compartment cover
  22
• 1.8 Removing and installing glove compartment
  23
• 1.9 Removing and installing glove compartment cover
  26
• 1.10 Removing and installing headliner storage compartment
  26
• 1.11 Removing and installing information electronics cover
  29
• 2 Equipment
  32
• 2.1 Assembly overview – sun visors
  32
• 2.2 Removing and installing net partition bracket
  33
• 2.3 Removing and installing sun visor
  34
• 2.4 Removing and installing sun visor centre mount
  37
• 2.5 Removing and installing roof grab handle
  37
• 2.6 Removing and installing bracket for roof grab handle
  41
• 3 Centre console
  43
• 3.1 Removing and installing centre console trim in footwell
  43
• 3.2 Removing and installing trim for operating and display unit
  44
• 3.3 Removing and installing centre console
  46
• 3.4 Removing and installing centre console bracket
  55
• 3.5 Removing and installing rear centre console trim
  58
• 3.6 Removing and installing centre console insert
  59
• 4 Front centre armrest
  63
• 4.1 Removing and installing front centre armrest
  63
• 5 Interior mirror
  66
• 5.1 Assembly overview – interior mirror
  66
• 5.2 Removing and installing interior mirror
  68
• Passenger protection
  77
• 1 Seat belts
  77
• 1.1 Overview of fitting locations – seat belts and anchorage points
  77
• 1.2 Assembly overview – front three-point seat belt
  79
• 1.3 Assembly overview - rear outer three-point seat belt, 2nd row
  80
• 1.4 Assembly overview - rear outer three-point seat belt, 3rd row
  81
• 1.5 Assembly overview - rear three-point seat belt, roof cross member
  82
• 1.6 Assembly overview – front belt buckle
  83
• 1.7 Assembly overview - rear belt buckle, 2nd row
  84
• 1.8 Assembly overview - rear belt buckle, 3rd row
  85
• 1.9 Removing and installing front three-point seat belt
  86
• 1.10 Removing and installing rear three-point seat belt, 2nd row
  90
• 1.11 Removing and installing rear three-point seat belt, 3rd row
  92
• 1.12 Removing and installing rear centre three-point seat belt, roof cross member
  92
• 1.13 Removing and installing front belt guide
  94
• 1.14 Removing and installing front belt end fitting
  94
• 1.15 Removing and installing rear outer belt end fitting
  95
• 1.16 Removing and installing belt height adjuster
  96
• 1.17 Removing and installing front belt buckle
  97
• 1.18 Removing and installing rear belt buckles, 2nd row
  99
• 1.19 Removing and installing rear belt buckles, 3rd row
  99
• 2 Child seat anchors
  101
• 2.1 Assembly overview – rear child seat anchors
  101
• 2.2 Removing and installing guide for ISOFIX child seat anchor
  102
• 2.3 Removing and installing cover for Top Tether child seat anchor
  102
• 3 Airbag system
  104
• 3.1 Overview of fitting locations – airbag system
  104
• 4 Airbag control unit
  107
• 4.1 Assembly overview – airbag control unit
  107
• 4.2 Removing and installing airbag control unit J234
  107
• 5 Battery isolator igniter
  110
• 5.1 Assembly overview - battery isolator igniter
  110
• 5.2 Removing and installing battery isolator igniter
  110
• 6 Front airbag
  114
• 6.1 Assembly overview – front airbag, driver side
  114
• 6.2 Removing and installing airbag unit with igniter
  116
• 6.3 Renewing connector on airbag
  121
• 7 Front passenger airbag
  123
• 7.1 Assembly overview – front passenger airbag
  123
• 7.2 Removing and installing front passenger airbag unit with igniter
  124
• 7.4 Removing and installing front passenger airbag warning lamp K145
  128
• 8 Side airbags
  129
• 8.1 Assembly overview – front side airbag
  129
• 8.2 Assembly overview - rear side airbag
  129
• 8.3 Removing and installing front side airbag with igniter
  130
• 8.4 Removing and installing rear side airbag with igniter
  133
• 9 Curtain airbags
  135
• 9.1 Assembly overview – curtain airbag
  135
• 9.2 Removing and installing curtain airbag with igniter
  135
• 10 Knee airbags
  140
• 10.1 Assembly overview - knee airbag
  140
• 10.2 Removing and installing knee airbag with igniter
  141
• 11 Airbag crash sensors
  144
• 11.1 Overview of fitting locations – airbag crash sensors
  144
• 11.2 Removing and installing front airbag crash sensor, driver side G190
  145
• 11.3 Removing and installing front side airbag crash sensor G179/G180
  148
• 11.4 Removing and installing rear side airbag crash sensor G256/G257
  151
• 12 Seat belt verification
  154
• 12.1 Removing and installing Seat occupied sensor, front passenger side G128
  154
• 13 Pedestrian protection
  156
• 13.1 Assembly overview - pedestrian protection
  156
• 13.2 Removing and installing centre crash sensor for pedestrian protection G693
  158
• 13.3 Removing and installing crash sensor for pedestrian protection
  160
• 13.4 Removing and installing trigger for pedestrian protection G598/G599
  163
• 13.5 Remove and installing front pressure hose sensor for pedestrian protection G579
  164
• 13.6 Resetting triggered pedestrian protection system
  166
• Trim, insulation
  168
• 1 Front door trims
  168
• 1.1 Assembly overview – front door trim
  168
• 1.2 Removing and installing front door trim
  170
• 1.3 Removing and installing mirror cover trim
  175
• 1.4 Removing and installing interior door handle
  176
• 1.5 Removing and installing trim
  178
• 2 Rear door trims
  181
• 2.1 Assembly overview – rear door trim
  181
• 2.2 Assembly overview - sun blind for door window
  182
• 2.3 Removing and installing rear door trim
  182
• 2.4 Removing and installing interior door handle
  187
• 2.5 Removing and installing trim
  189
• 2.6 Removing and installing sun blind for door window
  190
• 2.7 Removing and installing eyelet for sun blind
  192
• 3 Dash panel
  193
• 3.1 Removing and installing dash panel end cover
  193
• 3.2 Removing and installing dash panel compartment
  194
• 3.3 Removing and installing light switch trim
  194
• 3.4 Removing and installing radio/navigation system mounting frame
  195
• 3.5 Removing and installing dash panel
  196
• 3.6 Removing and installing dash panel trim
  208
• 3.7 Removing and installing dash panel vents
  214
• 4 Central tube for dash panel
  216
• 4.1 Assembly overview - dash panel central tube
  216
• 4.2 Removing and installing crash bar
  218
• 4.3 Removing and installing dash panel central tube
  219
• 5 Interior trims
  226
• 5.1 Overview of fitting locations – interior trims
  226
• 5.2 Assembly overview – sill panel moulding
  227
• 5.3 Assembly overview - A-pillar trim
  228
• 5.4 Assembly overview – B-pillar trim
  231
• 5.5 Assembly overview - C-pillar trim
  232
• 5.6 Assembly overview - D-pillar trim
  233
• 5.7 Assembly overview – foot rest and floor covering
  234
• 5.8 Removing and installing sill panel moulding
  236
• 5.9 Removing and installing A-pillar gap cover
  238
• 5.10 Removing and installing A-pillar trim
  239
• 5.11 Removing and installing B-pillar trim
  246
• 5.12 Removing and installing C-pillar trim
  250
• 5.13 Removing and installing D-pillar trim
  252
• 5.14 Removing and installing foot rest
  253
• 5.15 Removing and installing floor covering
  256
• 6 Luggage compartment trims
  259
• 6.1 Overview of fitting locations – luggage compartment trims
  259
• 6.2 Assembly overview – luggage compartment side trim
  261
• 6.3 Assembly overview – luggage compartment floor
  262
• 6.4 Assembly overview - lower rear lid trim
  265
• 6.5 Assembly overview – upper rear lid trim
  266
• 6.6 Removing and installing lower rear lid trim
  267
• 6.7 Removing and installing upper rear lid trim
  269
• 6.8 Removing and installing luggage compartment side trim
  271
• 6.9 Removing and installing luggage compartment cover
  273
• 6.10 Removing and installing lock carrier trim
  273
• 6.11 Removing and installing fastening rings
  275
• 6.12 Removing and installing support for luggage compartment floor covering
  276
• 6.13 Removing and installing retaining rail
  277
• 7 Roof trims
  279
• 7.1 Assembly overview – moulded headliner
  279
• 7.2 Removing and installing roof end strip
  280
• 7.3 Removing and installing moulded headliner
  282
• 7.4 Installing roof reinforcement to body
  285
• Seat frames
  291
• 1 Overview of seat variants
  291
• 1.1 Overview of fitting locations – seat variants
  291
• 1.2 Securing front seat to seat repair stand
  292
• 2 Front seats
  295
• 2.1 Overview of fitting locations – electrical and electronic components
  296
• 2.2 Assembly overview – front seat
  300
• 2.3 Assembly overview – front backrest
  304
• 2.4 Assembly overview – seat pan
  306
• 2.5 Assembly overview – seat height adjustment
  310
• 2.6 Assembly overview – seat rake adjustment
  311
• 2.7 Assembly overview - folding tray table
  313
• 2.8 Assembly overview – fire extinguisher
  314
• 2.9 Removing and installing front seat
  315
• 2.10 Removing front seat if seat longitudinal adjustment motor V28/V31 is defective
  319
• 2.11 Connecting and disconnecting airbag adapter
  323
• 2.12 Removing and installing seat trim on tunnel side
  324
• 2.13 Removing and installing seat trim on sill side
  326
• 2.14 Removing and installing bracket for seat trim
  332
• 2.15 Removing and installing front backrest
  334
• 2.16 Removing and installing manually adjustable lumbar support frame
  337
• 2.17 Removing and installing seat rake adjustment unit
  339
• 2.18 Removing and installing seat height adjustment handle
  342
• 2.19 Removing and installing seat height adjuster
  343
• 2.21 Removing and installing backrest adjuster
  349
• 2.22 Removing and installing lumbar support adjuster
  352
• 2.23 Removing and installing head restraint
  353
• 2.24 Removing and installing head restraint guide
  354
• 2.25 Removing and installing storage compartment
  355
• 2.26 Removing and installing fire extinguisher holder on seat frame
  357
• 2.27 Removing and installing fire extinguisher holder
  357
• 2.28 Removing and installing lumbar support adjustment switch E176/E177
  358
• 2.29 Removing and installing lumbar support adjustment motor V125/V126/V129/V130
  359
• 2.30 Removing and installing seat adjustment operating unit E470/E471
  360
• 2.31 Removing and installing massage control unit J740
  361
• 3 Seats, 2nd row
  363
• 3.1 Assembly overview – bench seat/individual seats
  363
• 3.2 Removing and installing seat
  366
• 3.3 Removing and installing front trim
  372
• 3.4 Removing and installing outer side trim brackets
  373
• 3.5 Removing and installing coupling bracket trims
  374
• 3.6 Removing and installing seat frame trims
  374
• 3.7 Removing and installing backrest
  376
• 3.8 Removing and installing seat rails
  378
• 3.9 Removing and installing seat frame
  378
• 3.10 Removing and installing head restraint
  380
• 3.11 Removing and installing head restraint guide
  381
• 3.12 Removing and installing locking mechanism trim
  382
• 3.13 Removing and installing backrest cover panel
  383
• 3.14 Removing and installing locking mechanism for rear seat backrest
  384
• 4 Seats, 3rd row
  386
• 4.1 Assembly overview – bench seat/individual seats
  386
• 4.2 Removing and installing seat
  388
• 4.3 Removing and installing guide rail cover
  391
• 4.4 Removing and installing outer trim
  392
• 4.5 Removing and installing inner cover cap
  393
• 4.6 Removing and installing locking mechanism trim
  394
• 4.7 Removing and installing head restraint
  395
• 4.8 Removing and installing head restraint guide
  395
• 4.9 Removing and installing backrest cover panel
  396
• 4.10 Removing and installing locking mechanism for rear seat backrest
  398
• 4.11 Removing and installing backrest release loop
  399
• Seat - padding, covers
  400
• 1 Front seat covers and padding
  400
• 1.1 Assembly overview – seat pan cover and padding
  400
• 1.2 Assembly overview – backrest cover and padding
  402
• 1.3 Assembly overview – seat heating element
  403
• 1.4 Assembly overview – backrest heating element
  404
• 1.5 Removing and installing cover and padding in area of seat pan
  405
• 1.6 Removing and installing backrest cover and backrest padding
  408
• 1.7 Separating cover and padding in area of seat pan
  414
• 1.8 Separating cover and padding on backrest
  416
• 1.9 Removing and installing seat heating element Z6/Z8
  420
• 1.10 Removing and installing backrest heating element Z7/Z9
  421
• 2 Seat covers and padding, 2nd row
  423
• 2.1 Assembly overview – bench seat cover and padding
  423
• 2.2 Assembly overview - rear seat backrest cover and padding
  424
• 2.3 Assembly overview – seat heating element
  424
• 2.4 Removing and installing bench seat cover and padding
  425
• 2.5 Removing and installing cover and padding of rear seat backrest
  428
• 2.6 Removing and installing seat heating element
  431
• 2.7 Removing and installing backrest heating element
  432
• 3 Seat covers and padding, 3rd row
  434
• 3.1 Assembly overview – bench seat cover and padding
  434
• 3.2 Assembly overview - rear seat backrest cover and padding
  434
• 3.3 Removing and installing bench seat cover and padding
  435
• 3.4 Removing and installing backrest cover and padding
  438