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  • Examplepage for repair manual General body repairs, exterior
  • Examplepage for repair manual 2 General body repairs, exterior
  • Examplepage for repair manual 3 General body repairs, exterior

General body repairs, exterior

For Touran

Original Volkswagen repair manual


32,60 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

42.728 KB

442 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wings, Bulkhead, Bonnet, Tank flap unit, Door, Central locking, Repair instructions, Radiator grille and front trim, Exterior mirror and Lettering and emblems. Show more
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Repair manual Touran General body repairs, exterior PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with start/stop system
    1
  • 2 Repair instructions
    2
  • 2.1 Routing and attachment of lines
    2
  • 2.2 Contact corrosion
    2
  • 2.3 Bonding surfaces for self-adhesive components
    2
  • 2.4 Secured threaded connections
    2
  • Body - front
    3
  • 1 Lock carrier
    3
  • 1.1 Assembly overview – lock carrier
    3
  • 1.2 Removing and installing lock carrier
    4
  • 1.3 Moving to and back from service position
    7
  • 1.4 Repairing lock carrier
    11
  • 2 Wings
    14
  • 2.1 Assembly overview – wing
    14
  • 2.2 Removing and installing wing
    14
  • 3 Bulkhead
    20
  • 3.1 Assembly overview – bulkhead
    20
  • 3.2 Assembly overview – plenum chamber cover
    21
  • 3.3 Removing and installing bulkhead
    22
  • 3.4 Removing and installing plenum chamber cover
    25
  • Bonnet, rear lid
    31
  • 1 Bonnet
    31
  • 1.1 Assembly overview – bonnet
    31
  • 1.2 Assembly overview – Bowden cable
    32
  • 1.3 Assembly overview - gas strut
    33
  • 1.4 Removing and installing bonnet
    34
  • 1.5 Resetting hinge
    36
  • 1.6 Adjusting bonnet
    38
  • 1.7 Removing and installing rear lid lock
    44
  • 1.8 Removing and installing bonnet lock operating lever
    49
  • 1.9 Removing and installing striker pin
    51
  • 1.10 Removing and installing hinges
    53
  • 1.11 Removing and installing insulation
    55
  • 1.12 Removing and installing gas strut
    57
  • 1.13 Releasing gas from gas strut
    59
  • 1.14 Removing and installing Bowden cable
    59
  • 2 Rear lid
    63
  • 2.1 Assembly overview – rear lid
    63
  • 2.2 Removing and installing rear lid
    65
  • 2.3 Adjusting rear lid
    69
  • 2.4 Removing and installing rear lid lock
    75
  • 2.5 Removing and installing operating mechanism
    87
  • 2.6 Removing and installing hinges
    88
  • 2.7 Removing and installing striker pin
    91
  • 2.8 Removing and installing rear lid seal
    92
  • 2.9 Removing and installing gas strut
    94
  • 2.10 Releasing gas from gas strut
    96
  • 2.11 Removing and installing rear lid drive unit VX69
    96
  • 3 Tank flap unit
    101
  • 3.1 Assembly overview – tank flap unit
    101
  • 3.2 Removing and installing tank flap unit
    101
  • 3.3 Removing and installing fuel tank flap
    104
  • Front doors, door components, central locking
    107
  • 1 Door
    107
  • 1.1 Assembly overview – door
    107
  • 1.2 Removing and installing inner door seal
    110
  • 1.3 Removing and installing outer door seal
    112
  • 1.4 Removing and installing door
    114
  • 1.5 Adjusting door
    117
  • 1.6 Adjusting striker pin
    120
  • 1.7 Removing and installing door arrester
    122
  • 2 Door components
    125
  • 2.1 Assembly overview – door components
    125
  • 2.2 Assembly overview – window regulator
    127
  • 2.3 Assembly overview – door handle and door lock
    128
  • 2.4 Removing and installing window regulator motor
    129
  • 2.5 Removing and installing window regulator
    132
  • 2.6 Removing and installing inner door cover
    135
  • 2.7 Removing and installing striker pin
    138
  • 2.8 Removing and installing cap on door handle
    139
  • 2.9 Removing and installing lock cylinder
    145
  • 2.10 Removing and installing door handle
    149
  • 2.11 Removing and installing mounting bracket
    151
  • 2.12 Removing and installing door lock
    153
  • 2.13 Removing and installing window channel
    158
  • 2.14 Removing and installing window slot outer seal
    161
  • 2.15 Removing and installing window slot inner seal
    163
  • 3 Central locking
    164
  • 3.1 Overview of fitting locations – central locking system
    164
  • 3.2 Removing and installing tank filler flap locking motor V155
    166
  • 3.3 Removing and installing ignition key battery
    167
  • 3.4 Removing and installing cap on ignition key
    169
  • Rear doors, door components
    171
  • 1 Door
    171
  • 1.1 Assembly overview – door
    171
  • 1.2 Removing and installing door
    174
  • 1.3 Adjusting door
    176
  • 1.4 Adjusting striker pin
    179
  • 1.5 Removing and installing door arrester
    181
  • 1.6 Removing and installing inner door seal
    183
  • 1.7 Removing and installing outer door seal
    186
  • 2 Door components
    188
  • 2.1 Assembly overview – door components
    188
  • 2.2 Assembly overview – window regulator
    190
  • 2.3 Assembly overview – door handle and door lock
    190
  • 2.4 Removing and installing window regulator motor
    191
  • 2.5 Removing and installing window regulator
    194
  • 2.6 Removing and installing inner door cover
    197
  • 2.7 Removing and installing striker pin
    199
  • 2.8 Removing and installing cap on door handle
    201
  • 2.9 Removing and installing door handle
    205
  • 2.10 Removing and installing mounting bracket
    207
  • 2.11 Removing and installing door lock
    210
  • 2.12 Removing and installing door padding
    214
  • 2.13 Removing and installing window channel
    216
  • 2.14 Removing and installing window slot outer seal
    219
  • 2.15 Removing and installing window slot inner seal
    220
  • Sunroof
    222
  • 1 Sliding sunroof
    222
  • 1.1 Assembly overview – sliding sunroof
    222
  • 1.2 Assembly overview – sunroof roller blind
    224
  • 1.3 Assembly overview – wind deflector
    224
  • 1.4 Removing and installing sunroof panel
    225
  • 1.5 Removing and installing rear sunroof panel
    229
  • 1.6 Adjusting sunroof panel
    233
  • 1.7 Removing and installing sliding sunroof frame
    237
  • 1.8 Removing and installing rear part
    240
  • 1.9 Removing and installing tilt mechanism for sliding sunroof
    245
  • 1.10 Removing and installing sunroof roller blind cables
    247
  • 1.11 Removing and installing wind deflector
    250
  • 1.12 Removing and installing sunroof motor V1
    253
  • 1.13 Removing and installing sunroof roller blind motor V260
    255
  • 1.14 Removing and installing roller blind adjustment control unit J394
    257
  • 1.15 Removing and installing J245sliding sunroof adjustment control unit
    258
  • 1.16 Manual operation
    260
  • 1.17 Removing and installing sliding sunroof seals
    262
  • 1.18 Removing and installing sunroof roller blind
    266
  • 1.19 Programming sliding sunroof adjustment control unit J245
    271
  • 1.20 Adapting sunroof roller blind control unit J394
    271
  • 2 Water drain hoses
    272
  • 2.1 Assembly overview - water drain hoses
    272
  • 2.2 Cleaning water drain hoses
    272
  • 2.3 Removing and installing water drain hoses
    274
  • Bumpers
    277
  • 1 Bumper, front
    277
  • 1.1 Assembly overview – bumper cover
    277
  • 1.2 Assembly overview - add-on parts
    278
  • 1.3 Assembly overview – bumper carrier
    281
  • 1.4 Removing and installing bumper cover
    282
  • 1.5 Repairing bumper cover
    286
  • 2 Bumper, rear
    296
  • 2.1 Assembly overview – bumper cover
    296
  • 2.2 Assembly overview - guides for bumper cover
    297
  • 2.3 Assembly overview - add-on parts
    297
  • 2.4 Assembly overview – bumper carrier
    299
  • 2.5 Removing and installing bumper cover
    300
  • 2.6 Removing and installing bumper carrier
    303
  • 2.7 Repairing bumper cover
    305
  • Glazing
    315
  • 1 Repair instructions
    315
  • 1.1 Minimum drying times for bonded windows
    315
  • 1.2 Window repair
    315
  • 1.3 Installation instructions for bonded windows
    316
  • 1.4 Preparing old undamaged windows for installing
    317
  • 1.5 Preparing new windows for installing
    318
  • 1.6 Preparing body flange for installing
    319
  • 1.7 Cleaning off excess adhesive
    321
  • 2 Windscreen
    322
  • 2.1 Assembly overview – windscreen
    322
  • 2.2 Removing and installing windscreen
    323
  • 3 Rear windscreen
    331
  • 3.1 Assembly overview – rear window
    331
  • 3.2 Removing and installing rear window
    332
  • 4 Side windows
    336
  • 4.1 Assembly overview - front side window
    336
  • 4.2 Assembly overview - rear side windows
    336
  • 4.3 Removing and installing front side window
    337
  • 4.4 Removing and installing rear side window
    341
  • 5 Door windows
    346
  • 5.1 Assembly overview - front door window
    346
  • 5.2 Assembly overview - rear door window
    346
  • 5.3 Removing and installing front door window
    347
  • 5.4 Removing and installing rear door window
    351
  • 5.5 Removing and installing fixed rear door window
    355
  • Exterior equipment
    357
  • 1 Radiator grille and front trim
    357
  • 1.1 Assembly overview – radiator grille
    357
  • 1.2 Removing and installing radiator grille
    358
  • 2 Spoiler
    361
  • 2.1 Assembly overview - side spoiler
    361
  • 2.2 Removing and installing side spoiler
    361
  • 3 Mouldings, trims, extensions
    364
  • 3.1 Assembly overview – side member trim
    364
  • 3.2 Assembly overview – water deflector
    365
  • 3.3 Assembly overview - heat shield
    365
  • 3.4 Removing and installing water deflector
    366
  • 3.5 Removing and installing B-pillar trim
    368
  • 3.6 Removing and installing trim strip
    370
  • 3.7 Removing and installing step moulding
    372
  • 3.8 Removing and installing side member trim
    374
  • 3.9 Removing and installing underbody heat shield
    379
  • 4 Noise insulation
    383
  • 4.1 Assembly overview - noise insulation
    383
  • 5 Underbody cladding
    386
  • 5.1 Overview of fitting locations - underbody cladding
    386
  • 5.2 Removing and installing underbody cladding
    387
  • 5.3 Removing and installing tunnel cross-piece
    392
  • 6 Roof moulding and roof railing
    395
  • 6.1 Assembly overview - roof railing
    395
  • 6.2 Removing and installing roof railing
    395
  • 7 Exterior mirror
    398
  • 7.1 Assembly overview – exterior mirror
    398
  • 7.2 Removing and installing exterior mirror
    400
  • 7.3 Removing and installing mirror glass
    402
  • 7.4 Removing and installing mirror adjustment unit
    404
  • 7.5 Removing and installing mirror cover
    406
  • 7.6 Removing and installing mirror frame
    407
  • 8 Wheel housing liner
    409
  • 8.1 Assembly overview – front wheel housing liner
    409
  • 8.2 Assembly overview – rear wheel housing liner
    410
  • 8.3 Removing and installing front wheel housing liner
    411
  • 8.4 Removing and installing rear wheel housing liner
    413
  • 9 Lettering and emblems
    415
  • 9.1 Dimensions - lettering and emblems on rear
    415
  • 9.2 Dimensions – lettering and emblems on sides
    419
  • 9.3 Removing and installing badges at front
    422
  • 9.4 Renewing lettering and badges at rear
    425
  • 9.5 Renewing lettering and badges on sides
    427
  • 10 Special add-on parts
    429
  • 10.1 Assembly overview – special add-on parts
    429
  • 11 Towing bracket
    430
  • 11.1 Assembly overview – towing bracket
    430
  • 11.2 Removing and installing towing bracket
    431
  • 11.3 Removing and installing trigger unit
    433
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Touran (2016 > )
Suitable car types 5T1
Category Reparaturanleitung

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