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Electrical system

For Touran

Original Volkswagen repair manual


23,63 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

25.649 KB

299 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Cruise control system (CCS), Dash panel insert, Horn, Headlight washer system, Washer fluid lines, Fog lights, Lights in exterior mirror, Steering column switch module, Parking aid, Anti-theft alarm, Relay carriers, fuse holders, electronics boxes, Connectors, Releasing and dismantling connector housings and Fibre optic cables. Show more
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Repair manual Touran Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 1.3 Operation and safety notes for gas discharge lamps
    2
  • 2 Repair instructions
    4
  • 2.1 Contact corrosion
    4
  • 2.2 Routing and attachment of lines
    4
  • 3 Battery
    5
  • 3.1 Battery - general notes
    5
  • 3.2 Types of battery
    5
  • Starter, current supply, CCS
    6
  • 1 Battery
    6
  • 1.1 Assembly overview - battery
    6
  • 1.2 Removing and installing battery
    7
  • 1.3 Disconnecting and connecting battery
    10
  • 1.4 Removing and installing battery tray
    11
  • 1.5 Checking battery
    12
  • 1.6 Charging battery
    12
  • 1.7 Removing and installing earth wire with battery monitor control unit J367
    13
  • 1.8 Adapting battery monitor control unit J367
    13
  • 2 Alternator
    15
  • 2.1 Assembly overview - alternator
    15
  • 2.2 Removing and installing alternator
    16
  • 2.3 Checking alternator
    22
  • 2.4 Removing and installing poly V-belt pulley
    23
  • 2.5 Removing and installing voltage regulator
    30
  • 3 Starter motor
    33
  • 3.1 Assembly overview – starter
    33
  • 3.2 Removing and installing starter
    35
  • 4 Cruise control system (CCS)
    42
  • 5 Start/stop system
    43
  • 5.1 General description - start/stop system
    43
  • 5.2 Overview of fitting locations - start/stop system
    43
  • 6 Adaptive cruise control
    44
  • 6.1 Overview of fitting locations - adaptive cruise control
    44
  • 6.2 Removing and installing automatic distance control unit
    45
  • 6.3 Calibrating adaptive cruise control
    46
  • Gauges, instruments
    47
  • 1 Dash panel insert
    47
  • 1.1 Assembly overview - dash panel insert
    47
  • 1.2 Removing and installing dash panel insert KX2
    47
  • 2 Horn
    50
  • 2.1 Assembly overview - horn
    50
  • 2.2 Removing and installing treble horn H2 and bass horn H7
    51
  • Windscreen wash/wipe system
    53
  • 1 Windscreen wiper system
    53
  • 1.1 Assembly overview - windscreen wiper system
    53
  • 1.2 Moving wipers to service position
    55
  • 1.3 Removing and installing wiper blade
    56
  • 1.4 Removing and installing wiper arms
    56
  • 1.5 Adjusting wiper arms
    58
  • 1.6 Removing and installing wiper motor V
    59
  • 1.7 Renewing wiper motor
    60
  • 1.8 Deactivating APP function of wiper motor
    62
  • 1.9 Removing and installing rain and light sensor G397
    63
  • 1.10 Repairing rain and light sensor G397
    67
  • 2 Windscreen washer system
    71
  • 2.1 Assembly overview - windscreen washer system
    71
  • 2.2 Removing and installing washer fluid reservoir
    73
  • 2.3 Removing and installing windscreen washer fluid level sender G33
    74
  • 2.4 Removing and installing windscreen washer pump
    74
  • 2.5 Removing and installing washer jets
    75
  • 2.6 Adjusting spray jets
    76
  • 3 Rear window wiper system
    77
  • 3.1 Assembly overview - rear window wiper system
    77
  • 3.2 Removing and installing wiper blade
    78
  • 3.3 Removing and installing wiper arm
    78
  • 3.4 Adjusting wiper arm
    79
  • 3.5 Removing and installing rear window wiper motor V12
    80
  • 4 Rear window washer system
    82
  • 4.1 Assembly overview - rear window washer system
    82
  • 4.2 Removing and installing washer fluid reservoir
    83
  • 4.3 Removing and installing rear window washer pump
    83
  • 4.4 Removing and installing spray jet
    83
  • 4.5 Adjusting spray jet
    84
  • 5 Headlight washer system
    85
  • 5.1 Assembly overview - headlight washer system
    85
  • 5.2 Removing and installing washer fluid reservoir
    86
  • 5.3 Removing and installing headlight washer system pump V11
    86
  • 5.4 Removing and installing pop-up cylinder
    87
  • 5.5 Removing and installing washer jets
    89
  • 5.6 Adjusting spray jets
    89
  • 6 Washer fluid lines
    90
  • 6.1 Repairing washer fluid lines
    90
  • Lights, bulbs, switches - exterior
    91
  • 1 Headlights
    91
  • 1.1 Assembly overview - headlight
    91
  • 1.2 Removing and installing headlight
    95
  • 1.3 Adjusting headlights
    97
  • 1.4 Adjusting headlight installation position
    97
  • 1.5 Removing and installing front turn signal bulb M5 / M7
    98
  • 1.6 Installing repair kit for headlight housing
    99
  • 1.7 Converting headlights from driving on right to driving on left
    100
  • 1.8 Converting headlights from driving on left to driving on right
    100
  • 1.9 Removing and installing headlight range control motor V48 / V49
    101
  • 1.10 Removing and installing dipped beam bulb M29 / M31
    103
  • 1.11 Removing and installing headlight main beam bulb M30 / M32
    107
  • 1.12 Removing and installing side light bulb M1 / M3
    110
  • 1.13 Removing and installing daytime running light bulb L174 / L175
    111
  • 1.14 Removing and installing LED modules for daytime running light and side light L176 / L177
    111
  • 1.15 Removing and installing output module for headlight J667 / J668
    112
  • 1.16 Removing and installing output module 1 for LED headlight A27 / A31
    113
  • 1.17 Removing and installing control motor sender for VARILIS headlight G695 / G696
    114
  • 1.18 Removing and installing control motor for VARILIS headlight V446 / V447
    114
  • 1.19 Removing and installing swivel module position sensor G474 / G475
    115
  • 1.20 Removing and installing dynamic cornering light control motor V318 / V319
    115
  • 2 Fog lights
    116
  • 2.1 Assembly overview - fog lights
    116
  • 2.2 Removing and installing fog light
    116
  • 2.3 Removing and installing fog light bulb L22 / L23
    117
  • 3 Lights in exterior mirror
    119
  • 3.1 Assembly overview - lights in exterior mirror
    119
  • 3.2 Removing and installing turn signal
    120
  • 3.3 Removing and installing entry light in exterior mirror
    122
  • 4 Tail lights
    123
  • 4.1 Assembly overview - tail lights in body
    123
  • 4.2 Assembly overview - tail lights in rear lid
    126
  • 4.3 Removing and installing tail light in rear lid
    127
  • 4.4 Adjusting installation position of tail light
    128
  • 4.5 Removing and installing tail light cluster
    129
  • 4.6 Removing and installing tail light bulb M2 / M4
    130
  • 4.7 Removing and installing rear fog light bulb L46 / L47
    131
  • 4.8 Removing and installing brake and tail light bulb M21 / M22
    133
  • 4.9 Removing and installing reversing light bulb M16 / M17
    134
  • 4.10 Removing and installing rear turn signal bulb M6 / M8
    135
  • 5 High-level brake light
    138
  • 5.1 Assembly overview - high-level brake light
    138
  • 5.2 Removing and installing high-level brake light
    138
  • 6 Number plate light
    141
  • 6.1 Assembly overview – number plate lights
    141
  • 6.2 Removing and installing number plate light X4 / X5
    141
  • 6.3 Removing and installing bulb for number plate light X4 / X5
    142
  • 7 Entry and start authorisation system
    143
  • 7.1 Overview of fitting locations - entry and start authorisation system
    143
  • 7.2 Overview of fitting locations - keyless entry system
    146
  • 7.3 Removing and installing interface for entry and start system J965
    148
  • 7.4 Removing and installing door exterior handle contact sensor G415 / G416
    150
  • 7.5 Removing and installing contact sensor for rear exterior door handle G417 / G418
    150
  • 7.6 Removing and installing interior aerial 1 for entry and start system R138
    150
  • 7.7 Removing and installing interior aerial 2 for entry and start system R139
    151
  • 7.8 Removing and installing driver side aerial for entry and start system R134
    152
  • 7.11 Removing and installing rear bumper aerial for entry and start system R136
    153
  • 7.13 Removing and installing rear lid power opening control unit J938
    153
  • 7.14 Removing and installing rear lid power opening sender G750 / G760
    154
  • 8 Steering column switch module
    155
  • 8.1 Assembly overview - steering column switch module
    155
  • 8.2 Removing and installing steering column switch module
    158
  • 8.3 Removing and installing steering column electronics control unit J527
    163
  • 8.4 Removing and installing turn signal switch E2
    169
  • 8.5 Removing and installing intermittent wiper switch E22
    171
  • 8.6 Removing and installing immobiliser reader coil D2
    171
  • 8.7 Removing and installing ignition/starter switch
    171
  • 8.8 Removing and installing lock cylinder
    172
  • 8.9 Removing and installing steering lock housing
    174
  • 8.10 Removing and installing ignition key withdrawal lock solenoid N376
    175
  • 8.11 Removing and installing base for steering column combination switch
    176
  • 9 Parking aid
    177
  • 9.1 Assembly overview – parking aid
    177
  • 9.2 Removing and installing parking aid control unit J446
    181
  • 9.3 Removing and installing front parking aid warning buzzer H22
    183
  • 9.4 Removing and installing rear parking aid warning buzzer H15
    184
  • 9.5 Removing and installing front parking aid senders
    184
  • 9.6 Removing and installing rear parking aid senders
    185
  • 10 Park assist steering
    186
  • 10.1 Assembly overview - park assist steering
    186
  • 10.2 Removing and installing park assist steering control unit J791
    187
  • 10.3 Removing and installing front senders
    187
  • 10.4 Removing and installing rear senders
    188
  • 11 Automatic headlight range control
    189
  • 11.1 Assembly overview - automatic headlight range control
    189
  • 12 Towing bracket
    194
  • 12.1 Assembly overview - towing bracket socket
    194
  • 12.2 Trailer socket U10
    194
  • 12.3 Removing and installing trailer detector control unit J345
    195
  • Lights, bulbs, switches - interior
    196
  • 1 Lights
    197
  • 1.1 Overview of fitting locations - lights in dash panel
    198
  • 1.2 Overview of fitting locations - lights in front doors
    199
  • 1.3 Overview of fitting locations - lights in rear doors
    200
  • 1.4 Overview of fitting locations - lights in centre console
    201
  • 1.5 Overview of fitting locations - lights in luggage compartment
    202
  • 1.6 Overview of fitting locations - lights in roof trim
    203
  • 1.7 Removing and installing glove compartment light W6
    205
  • 1.8 Replacing bulb for glove compartment light W6
    205
  • 1.9 Removing and installing footwell light W9 / W10
    205
  • 1.10 Removing and installing front footwell illumination bulb L151 / L152
    206
  • 1.11 Removing and installing Central locking SAFELOCK function warning lamp K133
    206
  • 1.13 Removing and installing roof ambient lighting bulb W76 / W77
    207
  • 1.14 Removing and installing front entry light W31 / W32
    208
  • 1.15 Removing and installing door warning lamp W30 / W36
    210
  • 1.16 Removing and installing rear entry light W33 / W34
    210
  • 1.17 Removing and installing rear door warning lamp W37 / W38
    210
  • 1.19 Removing and installing interior door handle illumination bulb L146 / L147
    210
  • 1.20 Removing and installing selector lever position display Y26
    211
  • 1.21 Removing and installing luggage compartment light W3
    211
  • 1.22 Removing and installing illuminated vanity mirror W20 / W14
    212
  • 1.23 Removing and installing bulb for front interior light W1
    212
  • 1.24 Removing and installing bulb for rear interior light W43
    213
  • 1.25 Removing and installing bulb for rear reading light W11 / W12
    213
  • 1.26 Removing and installing bulb for rear interior light W47 / W48
    214
  • 2 Controls
    217
  • 2.1 Overview of fitting locations - controls in dash panel
    218
  • 2.2 Overview of fitting locations - controls in front doors
    220
  • 2.3 Overview of fitting locations - controls in rear doors
    221
  • 2.4 Overview of fitting locations - controls in centre console
    222
  • 2.5 Overview of fitting locations - controls in luggage compartment
    223
  • 2.6 Overview of fitting locations - controls in roof trim
    224
  • 2.7 Removing and installing rotary light switch EX1
    226
  • 2.8 Removing and installing headlight range control regulator E102
    227
  • 2.9 Removing and installing driving mode selection button E735
    227
  • 2.10 Removing and installing Start/Stop operation button E693
    227
  • 2.11 Removing and installing TCS and ESP button E256
    228
  • 2.12 Removing and installing parking aid button E266
    228
  • 2.13 Removing and installing park assist steering button E581
    228
  • 2.14 Removing and installing switch module 1 in centre console EX23
    228
  • 2.15 Removing and installing hazard warning light switch EX3
    229
  • 2.16 Removing and installing buttons for seat heating E653 / E654
    229
  • 2.17 Removing and installing glove compartment light switch E26
    230
  • 2.18 Removing and installing exterior mirror adjuster EX11
    230
  • 2.19 Removing and installing operating unit for window regulator in driver door E512
    231
  • 2.20 Removing and installing front passenger side window regulator button E716
    231
  • 2.21 Removing and installing driver side interior locking button for central locking system E308
    232
  • 2.22 Removing and installing rear lid remote release button E233
    232
  • 2.24 Removing and installing door contact switch F2 / F3
    233
  • 2.25 Removing and installing rear window regulator button E711 / E713
    234
  • 2.26 Removing and installing rear door contact switches F10 / F11
    234
  • 2.28 Removing and installing starter button E378
    235
  • 2.29 Removing and installing rear lid warning buzzer H32
    236
  • 2.30 Removing and installing rear lid contact switch
    236
  • 2.31 Removing and installing rear lid closure button E574
    236
  • 2.33 Removing and installing vanity mirror contact switch F147 / F148
    239
  • 2.34 Removing and installing sunroof button E325
    239
  • 2.35 Removing and installing front interior light WX1
    239
  • 2.36 Removing and installing rear interior light WX2
    241
  • 2.37 Removing and installing front right reading light button E634
    242
  • 3 Anti-theft alarm
    243
  • 3.1 Assembly overview - interior monitor
    243
  • 3.2 Removing and installing alarm horn H12
    244
  • 3.3 Removing and installing anti-theft alarm sensor G578
    245
  • 4 Lane change assist
    247
  • 4.1 Assembly overview - lane change assist
    247
  • 4.2 Removing and installing lane change assist warning lamp in exterior mirror K233 / K234
    248
  • 4.3 Removing and installing lane change assist control unit J769 / J770
    248
  • 4.4 Calibrating lane change assist
    249
  • 5 Front camera for assist systems
    256
  • 5.1 Removing and installing front camera for driver assist systems
    256
  • 6 Cigarette lighter, socket
    257
  • 6.1 Assembly overview - DC/AC converter with socket, 12 V-230 V
    257
  • 6.2 Removing and installing cigarette lighter U1
    258
  • 6.3 Removing and installing socket illumination bulb L42
    258
  • 6.4 Removing and installing rear cigarette lighter illumination bulb L32
    258
  • 6.5 Removing and installing electric socket U
    258
  • 6.6 Removing and installing DC/AC converter with socket, 12 V-230 V U13
    258
  • Wiring
    261
  • 1 Relay carriers, fuse holders, electronics boxes
    261
  • 1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes
    261
  • 1.2 Removing and installing electronics box (E-box)
    264
  • 1.3 Removing and installing relay and fuse holder in electronics box
    266
  • 1.4 Removing and installing relay and fuse carrier behind dash panel
    268
  • 2 Select Control units
    271
  • 2.1 Overview of fitting locations - control units
    271
  • 2.2 Overview of fitting locations - control units
    274
  • 2.3 Assembly overview - data bus diagnostic interface
    276
  • 2.4 Removing and installing onboard supply control unit J519
    277
  • 2.5 Removing and installing data bus diagnostic interface J533
    281
  • 2.6 Removing and installing bracket for onboard supply control unit J519
    282
  • 2.7 Renewing bracket for onboard supply control unit J519
    284
  • 2.8 Removing and installing parking aid control unit J446 / park assist steering control unit J791
    285
  • 2.9 Removing and installing rear lid control unit J605
    285
  • 2.10 Removing and installing bracket for rear lid control unit J605
    286
  • 3 Connectors
    287
  • 3.1 Repairing electrical wiring harnesses and plug-in connections
    287
  • 4 Releasing and dismantling connector housings
    288
  • 5 Repairing aerial wires
    289
  • 6 Fibre optic cables
    290
  • 7 Vehicle diagnosis, testing and information systems
    291
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Touran (2016 > )
Suitable car types 5T1
Category Reparaturanleitung

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