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  • Examplepage for repair manual 4-Cyl. injection engine (4 valve, roller rocker finger), Mechanics
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  • Examplepage for repair manual 3 4-Cyl. injection engine (4 valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 4-Cyl. injection engine (4 valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 2 4-Cyl. injection engine (4 valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 3 4-Cyl. injection engine (4 valve, roller rocker finger), Mechanics

4-Cyl. injection engine (4 valve, roller rocker finger), Mechanics

For Polo

Original Volkswagen repair manual


13,05 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.811 KB

151 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Dismantling and assembling cylinder block, crankshaft and flywheel and Accelerator mechanism. Show more
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Repair manual Polo 4-Cyl. injection engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Securing engine to assembly stand
    8
  • 1.4 Notes on installing
    8
  • 1.5 Tightening torques
    10
  • 1.6 Assembly mountings
    10
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    11
  • Crankshaft group
    13
  • 1 Dismantling and assembling engine
    13
  • 1.1 Dismantling and assembling engine
    13
  • 1.2 Removing and installing ribbed belt
    22
  • 1.3 Checking valve timing
    23
  • 1.4 Removing, installing and tensioning toothed belts
    25
  • 1.5 Checking semi-automatic toothed belt tensioning roller
    32
  • 2 Dismantling and assembling cylinder block, crankshaft and flywheel
    36
  • 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
    36
  • 2.2 Crankshaft dimensions
    39
  • 2.3 Renewing crankshaft oil seal -belt pulley end-
    40
  • 2.4 Renewing crankshaft sealing flange -flywheel end-
    42
  • 3 Dismantling and assembling pistons and conrods
    51
  • 3.1 Dismantling and assembling pistons and conrods
    51
  • 3.2 Piston and cylinder dimensions
    56
  • Cylinder head, Valve gear
    57
  • 1 Removing and installing cylinder head
    57
  • 1.1 Removing and installing cylinder head
    57
  • 1.2 Removing and installing camshaft housing
    61
  • 1.3 Removing and installing cylinder head
    64
  • 1.4 Checking compression pressures
    71
  • 2 Servicing valve gear
    73
  • 2.1 Servicing valve gear
    73
  • 2.2 Reworking valve seats
    81
  • 2.3 Renewing camshaft oil seals
    83
  • 2.4 Checking valve guides
    85
  • 2.5 Renewing valve guides
    86
  • 2.6 Renewing valve stem seals
    88
  • Lubrication
    91
  • 1 Removing and installing parts of the lubrication system
    91
  • 1.1 Removing and installing parts of the lubrication system
    91
  • 1.2 Removing and installing oil sump
    97
  • 1.3 Removing and installing oil pump
    99
  • 1.4 Checking oil pressure and oil pressure switch
    102
  • Cooling system
    104
  • 1 Removing and installing parts of cooling system
    104
  • 1.1 Removing and installing parts of cooling system
    104
  • 1.2 Parts of cooling system body side
    105
  • 1.3 Parts of cooling system engine side
    108
  • 1.4 Coolant hose connection diagram
    113
  • 1.5 Draining and filling cooling system
    115
  • 1.6 Removing and installing radiator
    117
  • 1.7 Removing and installing coolant pump
    119
  • Fuel supply system
    121
  • 1 Removing and installing parts of fuel supply system
    121
  • 1.1 Removing and installing parts of fuel supply system
    121
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    122
  • 1.3 Safety precautions when working on the fuel supply system
    127
  • 1.4 Rules for cleanliness
    127
  • 1.5 Removing and installing fuel delivery unit
    128
  • 1.6 Removing and installing fuel tank
    129
  • 1.7 Checking fuel pump
    130
  • 2 Accelerator mechanism
    137
  • 2.1 Accelerator mechanism
    137
  • 2.2 Servicing accelerator mechanism
    137
  • 2.3 Adjusting throttle cable
    138
  • 3 Activated charcoal filter system
    138
  • 3.1 Activated charcoal filter system
    138
  • 3.2 Removing and installing parts of the activated charcoal filter system
    139
  • 3.3 Checking fuel tank breather
    141
  • Exhaust system
    143
  • 1 Removing and installing parts of exhaust system
    143
  • 1.1 Removing and installing parts of exhaust system
    143
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    143
Manufacturer's designation 4-Cyl. injection engine (4 valve, roller rocker finger), Mechanics
Manufacturer Volkswagen
Suitable for Polo (1995 - 2002)
Suitable car types 6N
Engine code AJV
Category Reparaturanleitung

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