4-Cyl. injection engine (4 valve, roller rocker finger), Mechanics

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  4
• 1.3 Securing engine to assembly stand
  8
• 1.4 Notes on installing
  8
• 1.5 Tightening torques
  10
• 1.6 Assembly mountings
  10
• 1.7 Additional information and removal instructions for vehicles with air conditioner
  11
• Crankshaft group
  13
• 1 Dismantling and assembling engine
  13
• 1.1 Dismantling and assembling engine
  13
• 1.2 Removing and installing ribbed belt
  22
• 1.3 Checking valve timing
  23
• 1.4 Removing, installing and tensioning toothed belts
  25
• 1.5 Checking semi-automatic toothed belt tensioning roller
  32
• 2 Dismantling and assembling cylinder block, crankshaft and flywheel
  36
• 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
  36
• 2.2 Crankshaft dimensions
  39
• 2.3 Renewing crankshaft oil seal -belt pulley end-
  40
• 2.4 Renewing crankshaft sealing flange -flywheel end-
  42
• 3 Dismantling and assembling pistons and conrods
  51
• 3.1 Dismantling and assembling pistons and conrods
  51
• 3.2 Piston and cylinder dimensions
  56
• Cylinder head, Valve gear
  57
• 1 Removing and installing cylinder head
  57
• 1.1 Removing and installing cylinder head
  57
• 1.2 Removing and installing camshaft housing
  61
• 1.3 Removing and installing cylinder head
  64
• 1.4 Checking compression pressures
  71
• 2 Servicing valve gear
  73
• 2.1 Servicing valve gear
  73
• 2.2 Reworking valve seats
  81
• 2.3 Renewing camshaft oil seals
  83
• 2.4 Checking valve guides
  85
• 2.5 Renewing valve guides
  86
• 2.6 Renewing valve stem seals
  88
• Lubrication
  91
• 1 Removing and installing parts of the lubrication system
  91
• 1.1 Removing and installing parts of the lubrication system
  91
• 1.2 Removing and installing oil sump
  97
• 1.3 Removing and installing oil pump
  99
• 1.4 Checking oil pressure and oil pressure switch
  102
• Cooling system
  104
• 1 Removing and installing parts of cooling system
  104
• 1.1 Removing and installing parts of cooling system
  104
• 1.2 Parts of cooling system body side
  105
• 1.3 Parts of cooling system engine side
  108
• 1.4 Coolant hose connection diagram
  113
• 1.5 Draining and filling cooling system
  115
• 1.6 Removing and installing radiator
  117
• 1.7 Removing and installing coolant pump
  119
• Fuel supply system
  121
• 1 Removing and installing parts of fuel supply system
  121
• 1.1 Removing and installing parts of fuel supply system
  121
• 1.2 Removing and installing fuel tank with its attachments and fuel filter
  122
• 1.3 Safety precautions when working on the fuel supply system
  127
• 1.4 Rules for cleanliness
  127
• 1.5 Removing and installing fuel delivery unit
  128
• 1.6 Removing and installing fuel tank
  129
• 1.7 Checking fuel pump
  130
• 2 Accelerator mechanism
  137
• 2.1 Accelerator mechanism
  137
• 2.2 Servicing accelerator mechanism
  137
• 2.3 Adjusting throttle cable
  138
• 3 Activated charcoal filter system
  138
• 3.1 Activated charcoal filter system
  138
• 3.2 Removing and installing parts of the activated charcoal filter system
  139
• 3.3 Checking fuel tank breather
  141
• Exhaust system
  143
• 1 Removing and installing parts of exhaust system
  143
• 1.1 Removing and installing parts of exhaust system
  143
• 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
  143