Automatic gearbox 001

Chapter overview

• Technical data
  1
• 1 Identification of gearbox
  1
• 1.1 Identification of gearbox
  1
• 2 Information on "Automatic gearbox 001"
  2
• 2.1 Information on "Automatic gearbox 001"
  2
• 3 Code letters, gearbox allocation, ratios, equipment
  3
• 3.1 Code letters, gearbox allocation, ratios, equipment
  3
• 4 Capacities
  8
• 4.1 Capacities
  8
• 5 Repair instructions
  8
• 5.1 Repair instructions
  8
• Torque converter
  12
• 1 Torque converter
  12
• 1.1 Torque converter
  12
• 1.2 Identification of torque converter
  12
• 1.3 Draining torque converter
  13
• 1.4 Removing and installing torque converter oil seal
  13
• 1.5 Installing torque convertor
  14
• Controls, Housing
  15
• 1 Locations of electrical/electronic components
  15
• 1.1 Locations of electrical/electronic components
  15
• 1.2 Components in vehicle
  15
• 1.3 Locations of diagnosis connections
  22
• 1.4 Components on gearbox
  23
• 2 Servicing gear change mechanism
  28
• 2.1 Servicing gear change mechanism
  28
• 2.2 Checking shift mechanism
  29
• 2.3 Checking operation of the ignition key withdrawal lock
  29
• 2.4 Removing and installing locking cable on vehicles with ignition key removal lock
  30
• 2.5 Checking and adjusting selector lever cable on vehicles up to 06.99
  34
• 2.6 Checking and adjusting selector lever cable on vehicles from 07.99
  35
• 2.10 Dismantling and assembling selector mechanism on vehicles from 07.99
  59
• 2.11 Removing and installing selector lever handle on vehicles from 07.99
  62
• 3 Removing and installing gearbox
  65
• 3.1 Removing and installing gearbox
  65
• 4 Checking ATF level and topping up
  76
• 4.1 Checking ATF level and topping up
  76
• 5 Gearbox with selector elements
  81
• 5.1 Gearbox with selector elements
  81
• 5.2 Position of coupling elements
  82
• 6 Dismantling and assembling gearbox
  84
• 6.1 Dismantling and assembling gearbox
  84
• 6.2 Removing and installing ATF cooler and ATF filler tube
  84
• 6.3 Dismantling and assembling planetary gearbox -Overview-
  86
• 6.4 I - Removing and installing ATF pump up to large sun wheel
  87
• 6.5 II - Removing and installing gearbox housing cover up to input gear
  91
• 6.6 Dismantling and assembling planetary gearbox
  96
• 6.7 Overview of all planetary gearbox adjustments
  124
• 6.8 Adjusting reverse gear brake -B1-
  125
• 6.9 Adjusting 2nd and 4th gear brake -B2-
  129
• 6.10 Adjusting clutch play
  132
• Gears, Hydraulic controls
  139
• 1 Dismantling and assembling ATF pump
  139
• 1.1 Dismantling and assembling ATF pump
  139
• 2 Dismantling and assembling free-wheel
  141
• 2.1 Dismantling and assembling free-wheel
  141
• 3 Dismantling and assembling 1st to 3rd gear clutch -K1-
  143
• 3.1 Dismantling and assembling 1st to 3rd gear clutch -K1-
  143
• 4 Dismantling and assembling reverse gear clutch -K2-
  147
• 4.1 Dismantling and assembling reverse gear clutch -K2-
  147
• 5 Dismantling and assembling 3rd and 4th gear clutch -K3-
  151
• 5.1 Dismantling and assembling 3rd and 4th gear clutch -K3-
  151
• 6 Dismantling and assembling reverse gear brake
  156
• 6.1 Dismantling and assembling reverse gear brake
  156
• 6.2 Dismantling and assembling reverse gear brake -B1-
  156
• 7 Dismantling and assembling piston for 2nd and 4th gear brake -B2-
  160
• 7.1 Dismantling and assembling piston for 2nd and 4th gear brake -B2-
  160
• 8 Removing and installing valve chest
  164
• 8.1 Removing and installing valve chest
  164
• 8.2 Vehicles up to 06.99
  165
• 8.3 Vehicles from 07.99
  170
• 9 Dismantling and assembling parking lock
  175
• 9.1 Dismantling and assembling parking lock
  175
• Final drive, Differential
  180
• 1 Renewing oil seals for flanged shafts
  180
• 1.1 Renewing oil seals for flanged shafts
  180
• 1.2 Removing and installing left-hand flange shaft
  181
• 1.3 Removing and installing right-hand flange shaft
  184
• 2 Dismantling and assembling final drive
  187
• 2.1 Dismantling and assembling final drive
  187
• 2.2 Repair overview of final drive
  187
• 2.3 Removing and installing differential
  189
• 2.4 Removing and installing drive pinion
  192
• 2.5 Dismantling and assembling differential
  198
• 3 Adjusting final drive
  204
• 3.1 Adjusting final drive
  204
• 3.2 Overview of adjustments
  204
• 3.3 Adjustments to be performed after replacing individual components
  205
• 3.4 Adjusting differential
  206
• 3.5 Adjusting drive pinion
  209
• 4 Definitions
  212
• 4.1 Definitions
  212