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  • Examplepage for repair manual Heating, air conditioner
  • Examplepage for repair manual 2 Heating, air conditioner
  • Examplepage for repair manual 3 Heating, air conditioner

Heating, air conditioner

For VW Beetle / Beetle

Original Volkswagen repair manual


13,56 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

13.117 KB

158 Sites

Detailed technical data

Immediately readable

This repair manual contains: Overview of fitting locations - heating, Heater, Control motors, Air duct, Operating and display unit, Other controlling and regulating components, Overview of fitting locations - air conditioning system, Refrigerant circuit, Air conditioner compressor and Front heater and air conditioning unit. Show more
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Repair manual VW Beetle / Beetle Heating, air conditioner PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on air conditioning systems
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when handling refrigerants
    2
  • 1.6 Safety precautions for working on vehicles with auxiliary heater
    3
  • 2 Identification
    4
  • 2.1 Identification of heater and air conditioning unit
    4
  • 3 General information
    6
  • 3.1 Type plates
    6
  • 3.2 Notes concerning odours in air conditioned vehicles
    6
  • 3.3 Notes for vehicles with start-stop system
    7
  • 3.4 Notes on dust and pollen filter
    8
  • 4 Repair notes
    10
  • 4.1 Rules for cleanliness
    10
  • 4.2 Nuts and bolts
    10
  • 4.3 Pipe/wire routing and attachment
    10
  • 4.4 Fitting radiator and condensers
    11
  • 4.5 Checking heater output
    11
  • 4.6 Checking cooling output
    13
  • 4.7 Working on refrigerant circuit
    16
  • 4.8 Paint work on vehicles with air conditioning system
    16
  • 4.9 Refrigerant circuit seals
    17
  • 5 Technical data
    18
  • 5.1 Refrigerant capacity
    18
  • 5.2 Refrigerant oil capacities
    18
  • 5.3 Oil distribution
    19
  • Heating
    20
  • 1 Overview of fitting locations - heating
    20
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    20
  • 2 Heater
    23
  • 2.1 Assembly overview – heater unit
    23
  • 2.2 Removing and installing flexible shafts
    24
  • 3 Control motors
    28
  • 4 Air duct
    29
  • 5 Operating and display unit
    30
  • 5.1 Overview of operating and display unit
    30
  • 5.2 Removing and installing operating and display unit
    31
  • 6 Other controlling and regulating components
    34
  • Air conditioning system
    35
  • 1 Overview of fitting locations - air conditioning system
    35
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    35
  • 2 Refrigerant circuit
    42
  • 2.1 System overview - refrigerant circuit
    42
  • 2.2 Assembly overview - condenser
    44
  • 2.3 Removing and installing high-pressure sender G65
    45
  • 2.4 Removing and installing expansion valve
    46
  • 2.5 Removing and installing condenser
    49
  • 2.6 Removing and installing desiccant bag or cartridge
    52
  • 2.7 Removing and installing evacuating and charging valves on low and high-pressure side
    55
  • 3 Air conditioner compressor
    68
  • 3.1 Assembly overview - drive unit of air conditioner compressor
    68
  • 3.2 Assembly overview - pulley
    69
  • 3.3 Removing air conditioning compressor from and installing on bracket
    71
  • 3.4 Removing and installing air conditioner compressor
    72
  • 3.5 Checking high-pressure safety valve on air conditioner compressor
    77
  • 3.6 Removing and installing pulley
    78
  • 4 Control motors
    82
  • 4.1 Overview of fitting locations – front control motors
    82
  • 4.2 Removing and installing centre flap control motor V70
    84
  • 4.3 Removing and installing defroster flap control motor V107
    85
  • 4.4 Removing and installing air recirculation flap control motor V113
    86
  • 4.5 Removing and installing left temperature flap control motor V158
    90
  • 4.6 Removing and installing right temperature flap control motor V159
    91
  • 4.7 Removing and installing fresh air/air recirculation, air flow flap control motor V425
    93
  • 4.8 Removing and installing fresh air/air recirculation, air flow flap actuator
    94
  • 5 Front heater and air conditioning unit
    96
  • 5.1 Assembly overview - add-on parts of heater and air conditioning unit and of air intake box
    96
  • 5.2 Assembly overview – heater and air conditioning unit
    99
  • 5.3 Assembly overview – evaporator housing
    102
  • 5.4 Removing and installing evaporator
    103
  • 5.5 Checking auxiliary air heater element Z35
    104
  • 5.6 Removing and installing auxiliary air heater element Z35
    107
  • 5.7 Removing and installing heater and air conditioning unit
    108
  • 5.8 Dismantling and assembling heater and air conditioning unit
    114
  • 5.9 Removing and installing dust and pollen filter
    116
  • 5.10 Removing and installing fresh air blower V2
    117
  • 5.11 Removing and installing fresh air blower control unit J126
    117
  • 5.12 Removing and installing heat exchanger
    118
  • 5.13 Removing and installing evaporator temperature sensor G308
    127
  • 5.14 Removing and installing condensation drain
    127
  • 5.15 Checking condensation drain
    128
  • 5.16 Removing and installing fresh air blower series resistor with overheating fuse N24
    128
  • 5.17 Removing and installing glove box cooling
    129
  • 6 Air duct
    130
  • 6.1 Assembly overview - air duct and air distribution in passenger compartment
    130
  • 6.2 Air intake and air outlet openings
    133
  • 6.3 Removing and installing driver side footwell vents
    134
  • 6.4 Removing and installing front passenger side footwell vents
    134
  • 6.5 Removing and installing rear footwell vent
    135
  • 6.6 Installing plug in air duct to centre vent
    136
  • 6.7 Removing and installing air ducts
    136
  • 6.8 Removing and installing forced ventilation for passenger compartment
    138
  • 6.9 Checking forced ventilation for passenger compartment
    139
  • 6.10 Removing and installing fresh air intake
    139
  • 6.11 Removing and installing air duct for defroster vent
    140
  • 6.12 Removing and installing air duct for centre dash panel vent
    141
  • 7 Operating and display unit
    142
  • 7.1 Overview of fitting locations – operating and display unit
    142
  • 7.2 Removing and installing operating and display unit
    146
  • 8 Other controlling and regulating components
    148
  • 8.1 Removing and installing sunlight penetration photosensor G107
    148
  • 8.2 Principle of operation of air quality sensor G238
    148
  • 8.3 Removing and installing air quality sensor G238
    150
  • 8.4 Removing and installing ambient temperature sensor G17
    151
  • 8.5 Removing and installing left vent temperature sender G150
    151
  • 8.6 Removing and installing left footwell vent temperature sender G261
    152
  • 8.7 Removing and installing right footwell vent temperature sender G262
    152
Manufacturer's designation Heating, air conditioner
Manufacturer Volkswagen
Suitable for VW Beetle (2011) / Beetle (2017)
Suitable car types 5C8, 5C2
Category Reparaturanleitung

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