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Electrical system

For VW Beetle / Beetle

Original Volkswagen repair manual


18,87 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

20.658 KB

231 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Cruise control system (CCS), Dash panel insert, Horn, Additional instruments, Washer fluid lines, Headlights, Lights in exterior mirror, Front turn signals, Entry and start authorisation system, Steering column switch module, Parking aid, Blind Spot Monitor, Anti-theft alarm, Immobiliser and Relay carriers, fuse holders, electronics boxes. Show more
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Repair manual VW Beetle / Beetle Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 1.3 Operation and safety notes for gas discharge lamps
    2
  • 2 Repair instructions
    4
  • 2.1 Contact corrosion
    4
  • 2.2 Routing and attachment of lines
    4
  • 3 Battery
    5
  • 3.1 Battery - general notes
    5
  • 3.2 Types of battery
    5
  • Starter, current supply, CCS
    6
  • 1 Battery
    6
  • 1.1 Assembly overview - battery
    6
  • 1.2 Removing and installing battery
    7
  • 1.3 Disconnecting and connecting battery
    10
  • 1.4 Removing and installing battery tray
    12
  • 1.5 Checking battery
    13
  • 1.6 Charging battery
    13
  • 1.7 Removing and installing earth wire with battery monitor control unit J367
    13
  • 1.8 Adapting battery monitor control unit J367
    14
  • 2 Alternator
    15
  • 2.1 Assembly overview - alternator
    15
  • 2.2 Removing and installing alternator
    16
  • 2.3 Checking alternator
    26
  • 2.4 Removing and installing poly V-belt pulley
    26
  • 2.5 Removing and installing voltage regulator
    36
  • 3 Starter motor
    39
  • 3.1 Assembly overview – starter
    39
  • 3.2 Removing and installing starter
    42
  • 3.3 Checking starter
    52
  • 4 Cruise control system (CCS)
    53
  • 5 Start/stop system
    54
  • 5.1 General description - start/stop system
    54
  • 5.2 Removing and installing voltage stabiliser
    54
  • Gauges, instruments
    56
  • 1 Dash panel insert
    56
  • 1.1 Assembly overview - dash panel insert
    56
  • 1.2 Removing and installing dash panel insert KX2
    56
  • 1.3 Multi-pin connector pin assignment on dash panel insert
    58
  • 1.4 Removing and installing ambient temperature sensor
    58
  • 2 Horn
    60
  • 2.1 Assembly overview - horn
    60
  • 2.2 Removing and installing treble horn H2 and bass horn H7
    60
  • 3 Additional instruments
    62
  • 3.1 Assembly overview - additional instruments
    62
  • 3.2 Removing and installing additional instruments
    62
  • Windscreen wash/wipe system
    64
  • 1 Windscreen wiper system
    64
  • 1.1 Assembly overview - windscreen wiper system
    64
  • 1.2 Moving wipers to service position
    65
  • 1.3 Removing and installing wiper blade
    65
  • 1.4 Removing and installing wiper arms
    66
  • 1.5 Adjusting wiper arms
    67
  • 1.6 Removing and installing wiper motor V
    69
  • 1.7 Renewing wiper motor
    70
  • 1.8 Removing and installing rain and light sensor
    73
  • 1.9 Repairing rain and light sensor
    75
  • 2 Windscreen washer system
    77
  • 2.1 Assembly overview - windscreen washer system
    77
  • 2.2 Removing and installing washer fluid reservoir
    77
  • 2.3 Removing and installing windscreen washer fluid level sender
    80
  • 2.4 Removing and installing windscreen washer pump
    80
  • 2.5 Removing and installing spray jets
    81
  • 2.6 Adjusting spray jets
    82
  • 3 Washer fluid lines
    83
  • 3.1 Repairing washer fluid lines
    83
  • Lights, bulbs, switches - exterior
    84
  • 1 Headlights
    84
  • 1.1 Assembly overview - headlight
    84
  • 1.2 Removing and installing headlight
    87
  • 1.3 Removing and installing carrier plate for headlights
    88
  • 1.4 Adjusting headlights
    90
  • 1.5 Adjusting headlight installation position
    90
  • 1.6 Converting headlights from driving on right to driving on left
    91
  • 1.7 Converting headlights from driving on left to driving on right
    92
  • 1.8 Removing and installing headlight range control motor V48/V49
    92
  • 1.9 Removing and installing dipped-beam headlight bulb
    95
  • 1.10 Removing and installing headlight main beam bulb M30/M32
    97
  • 1.11 Removing and installing gas discharge bulb L13/L14
    97
  • 1.12 Removing and installing side light bulb M1/M3
    99
  • 1.13 Removing and installing daytime running light bulb L174/L175
    100
  • 1.15 Removing and installing gas discharge bulb control unit J343/J344
    101
  • 2 Fog lights
    103
  • 2.1 Assembly overview - fog lights
    103
  • 2.2 Removing and installing fog light
    103
  • 2.3 Removing and installing fog light bulb L22/L23
    105
  • 2.4 Adjusting fog lights
    105
  • 3 Side marker light
    106
  • 3.1 Removing and installing front side marker light
    106
  • 3.2 Removing and installing side marking light bulb
    107
  • 4 Lights in exterior mirror
    108
  • 4.1 Assembly overview - lights in exterior mirror
    108
  • 4.2 Removing and installing turn signal
    108
  • 4.3 Removing and installing turn signal repeater bulb L131/L132
    109
  • 5 Front turn signals
    110
  • 5.1 Assembly overview - front turn signals
    110
  • 5.2 Removing and installing front turn signal
    110
  • 5.3 Removing and installing front turn signal bulb
    111
  • 6 Tail lights
    113
  • 6.1 Assembly overview - tail lights in body
    113
  • 6.2 Removing and installing bulb carrier
    115
  • 6.3 Removing and installing tail light cluster
    116
  • 6.4 Removing and installing rear fog light
    116
  • 6.5 Removing and installing rear fog light bulb L46/L47
    118
  • 6.6 Removing and installing brake and tail light bulb M21/M22
    118
  • 6.7 Removing and installing reversing light bulb
    119
  • 6.8 Removing and installing turn signal bulb
    120
  • 7 High-level brake light
    122
  • 7.1 Removing and installing high-level brake light
    122
  • 8 Number plate light
    125
  • 8.1 Removing and installing number plate light X4/X5
    125
  • 8.2 Removing and installing bulb for number plate light X4/X5
    125
  • 9 Entry and start authorisation system
    127
  • 9.1 Overview of fitting locations - entry and start authorisation system
    127
  • 9.2 Removing and installing entry and start authorisation control unit J518
    129
  • 9.3 Removing and installing door exterior handle contact sensor G415/G416
    131
  • 9.4 Removing and installing interior aerial 1 for entry and start authorisation R138
    131
  • 9.5 Removing and installing interior aerial 2 for entry and start authorisation R139
    132
  • 9.6 Removing and installing driver side aerial for entry and start system R134
    132
  • 9.9 Removing and installing rear bumper aerial for entry and start system R136
    133
  • 10 Steering column switch module
    135
  • 10.1 Assembly overview - steering column switch module
    135
  • 10.2 Removing and installing lock cylinder
    137
  • 10.3 Removing and installing ignition key withdrawal lock solenoid N376
    140
  • 10.4 Removing and installing ignition/starter switch
    140
  • 10.5 Removing and installing steering column switch module
    142
  • 10.6 Removing and installing steering column electronics control unit J527
    145
  • 10.7 Removing and installing turn signal switch E2
    147
  • 10.8 Removing and installing cruise control system switch E45
    149
  • 10.9 Removing and installing intermittent wiper switch E22
    149
  • 10.10 Removing and installing base for steering column combination switch
    150
  • 10.11 Removing and installing steering lock housing
    150
  • 11 Parking aid
    153
  • 11.1 Assembly overview – parking aid
    153
  • 11.2 Removing and installing parking aid control unit J446
    154
  • 11.3 Removing and installing front parking aid warning buzzer H22
    155
  • 11.4 Removing and installing rear parking aid warning buzzer H15
    156
  • 11.5 Removing and installing front parking aid senders
    157
  • 11.6 Removing and installing rear parking aid senders
    159
  • 11.7 Renewing parking aid senders
    162
  • 12 Blind Spot Monitor
    163
  • 12.1 Assembly overview - Blind Spot Monitor
    163
  • 12.2 Removing and installing warning lamp for Blind Spot Monitor K303/K304
    163
  • 12.3 Removing and installing Blind Spot Monitor control unit J1086/J1087
    164
  • 12.4 Calibrating Blind Spot Monitor
    165
  • Lights, bulbs, switches - interior
    173
  • 1 Lights
    173
  • 1.1 Overview of fitting locations - lights in luggage compartment
    173
  • 1.2 Overview of fitting locations - lights in roof trim
    174
  • 1.3 Removing and installing footwell light W9/W10
    174
  • 1.4 Removing and installing front footwell illumination bulb L151/L152
    175
  • 1.5 Removing and installing Central locking SAFELOCK function warning lamp K133
    176
  • 1.6 Removing and installing luggage compartment light W3
    177
  • 1.7 Removing and installing illuminated vanity mirror W20/W14
    179
  • 1.8 Renewing front interior light bulb W1/W13/W19
    181
  • 2 Controls
    182
  • 2.1 Overview of fitting locations - controls in dash panel
    182
  • 2.2 Overview of fitting locations - controls in front doors
    183
  • 2.3 Overview of fitting locations - controls in centre console
    184
  • 2.4 Overview of fitting locations - controls in roof trim
    185
  • 2.5 Removing and installing rotary light switch EX1
    186
  • 2.6 Removing and installing regulator for switch and instrument illumination E20
    187
  • 2.7 Removing and installing headlight range control regulator E102
    188
  • 2.8 Removing and installing Start/Stop operation button E693
    188
  • 2.9 Removing and installing parking aid button E266
    189
  • 2.11 Removing and installing hazard warning lights button E229
    191
  • 2.12 Removing and installing exterior mirror adjuster EX11
    192
  • 2.13 Removing and installing operating unit for window regulator in driver door E512
    193
  • 2.14 Removing and installing window regulator switch in front passenger door E107
    194
  • 2.17 Removing and installing rear lid remote release button E233
    198
  • 2.18 Removing and installing tyre pressure monitor display button E492
    198
  • 2.19 Removing and installing door contact switch F2/F3
    199
  • 2.20 Removing and installing starter button E378
    199
  • 2.21 Removing and installing button 1 for tilting roof E582
    200
  • 2.22 Removing and installing front interior light/reading light
    200
  • 2.23 Removing and installing garage door operating unit E284
    204
  • 2.24 Removing and installing interior monitoring deactivation switch E267
    204
  • 3 Anti-theft alarm
    206
  • 3.1 Assembly overview - interior monitor
    206
  • 3.2 Removing and installing alarm horn H12
    208
  • 3.3 Activating and deactivating anti-theft alarm
    208
  • 3.4 Removing and installing interior monitoring sensor G273
    209
  • 4 Immobiliser
    210
  • 4.1 Removing and installing immobiliser control unit
    210
  • 4.2 Removing and installing immobiliser reader coil
    210
  • Wiring
    212
  • 1 Relay carriers, fuse holders, electronics boxes
    212
  • 1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes
    212
  • 1.2 Removing and installing electronics box (E-box)
    213
  • 1.3 Removing and installing relay and fuse holder in electronics box
    215
  • 1.4 Removing and installing relay and fuse holder behind dash panel on driver side
    217
  • 2 Select Control units
    219
  • 2.1 Overview of fitting locations - control units
    219
  • 2.2 Removing and installing onboard supply control unit J519
    220
  • 2.3 Removing and installing converter box J935
    220
  • 2.4 Removing and installing garage door operation control unit
    221
  • 2.5 Removing and installing data bus diagnostic interface J533
    221
  • 3 Connectors
    222
  • 3.1 Repairing electrical wiring harnesses and plug-in connections
    222
  • 4 Releasing and dismantling connector housings
    223
  • 5 Repairing aerial wires
    224
  • 6 Vehicle diagnosis, testing and information systems
    225
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for VW Beetle (2011) / Beetle (2017)
Suitable car types 5C8, 5C2
Category Reparaturanleitung

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