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  • Examplepage for repair manual Brake system
  • Examplepage for repair manual 2 Brake system
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  • Examplepage for repair manual Brake system
  • Examplepage for repair manual 2 Brake system
  • Examplepage for repair manual 3 Brake system

Brake system

For VW Beetle / Beetle

Original Volkswagen repair manual


25,44 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

18.717 KB

326 Sites

Detailed technical data

Immediately readable

This repair manual contains: General information, Control unit and hydraulic unit, Sensors, Front brakes, Brake pedal and Vacuum system. Show more
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Repair manual VW Beetle / Beetle Brake system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Allocation of PR number - brakes
    2
  • 3 Technical data
    3
  • 3.1 Technical data for brakes
    3
  • 4 Brake test
    6
  • 4.1 General information
    6
  • 4.2 Checking vehicles with front-wheel drive
    6
  • Anti-lock brake system
    7
  • 1 General information
    7
  • 1.1 Repair instructions for repair work on ABS
    7
  • 2 Overview of fitting locations
    10
  • 2.1 Fitting location overview - ABS
    10
  • 2.2 Overview of fitting locations - ABS/ESP
    12
  • 3 Control unit and hydraulic unit
    18
  • 3.1 Assembly overview - control unit and hydraulic unit
    18
  • 3.2 Removing and installing ABS control unit J104 and ABS hydraulic unit N55
    29
  • 3.3 Separating control unit from hydraulic unit
    114
  • 3.4 Fitting control unit to hydraulic unit
    116
  • 3.5 Connecting brake lines to hydraulic unit
    119
  • 4 Sensors
    124
  • 4.1 Assembly overview - sensors and actuators
    124
  • 4.2 Assembly overview - speed sensor on front axle
    126
  • 4.3 Assembly overview - speed sensor on rear axle
    127
  • 4.4 Removing and installing speed sensors on front axle G45 / G47
    127
  • 4.5 Removing and installing speed sensors on rear axle G44 / G46
    128
  • Brakes - mechanism
    130
  • 1 Front brakes
    130
  • 1.1 Assembly overview - front brakes
    130
  • 1.2 Removing and installing brake pads/linings
    137
  • 1.3 Removing and installing brake caliper
    144
  • 1.4 Removing and installing brake carrier
    150
  • 1.5 Removing and installing brake disc
    152
  • 1.6 Removing and installing brake splash plate
    157
  • 2 Rear brakes
    161
  • 2.1 Assembly overview - rear brakes
    161
  • 2.2 Removing and installing brake pads/linings
    163
  • 2.3 Removing and installing brake caliper
    166
  • 2.4 Removing and installing brake carrier
    170
  • 2.5 Removing and installing brake disc
    172
  • 2.6 Removing and installing brake splash plate
    174
  • 3 Parking brake
    177
  • 3.1 Assembly overview - parking brake
    177
  • 3.2 Removing and installing handbrake lever
    177
  • 3.3 Adjusting parking brake
    181
  • 3.4 Removing and installing rear brake cable
    183
  • 4 Brake pedal
    187
  • 4.1 Assembly overview - brake pedal
    187
  • 4.2 Removing and installing mounting bracket
    189
  • 4.3 Separating brake pedal from brake servo
    195
  • 4.4 Connecting brake pedal to brake servo
    196
  • 4.5 Removing and installing brake pedal
    196
  • Brakes - hydraulics
    199
  • 1 Front brake caliper
    199
  • 1.1 Assembly overview - front brake caliper
    199
  • 1.2 Removing and installing brake caliper piston
    201
  • 2 Rear brake caliper
    207
  • 2.1 Assembly overview - rear brake caliper
    207
  • 2.2 Removing and installing brake caliper piston
    208
  • 2.3 Pre-bleeding brake caliper
    211
  • 3 Brake servo and brake master cylinder
    212
  • 3.1 Assembly overview - brake servo/brake master cylinder
    212
  • 3.2 Removing and installing brake light switch
    217
  • 3.3 Removing and installing brake servo
    221
  • 3.4 Removing and installing brake master cylinder
    264
  • 3.5 Removing and installing brake fluid reservoir
    291
  • 4 Vacuum system
    298
  • 4.1 Assembly overview - electric vacuum pump
    298
  • 4.2 Assembly overview - vacuum pump
    300
  • 4.3 Checking non-return valve
    302
  • 4.4 Removing and installing vacuum sender G608
    302
  • 4.5 Checking vacuum system
    302
  • 4.6 Removing and installing electric vacuum pump
    307
  • 5 Brake lines
    309
  • 5.1 Repairing brake lines
    309
  • 6 Hydraulic system
    314
  • 6.1 General notes on brake fluid
    314
  • 6.2 Pre-bleeding hydraulic system
    316
  • 6.3 Bleeding hydraulic system following standard procedure
    318
  • 6.4 Subsequent bleeding of hydraulic system
    321
  • 6.5 Testing for leaks
    322
Manufacturer's designation Brake system
Manufacturer Volkswagen
Suitable for VW Beetle (2011) / Beetle (2017)
Suitable car types 5C8, 5C2
Category Reparaturanleitung

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