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General body repairs - California

For California / Multivan / Transporter / Transporter/Kombi LR

Original Volkswagen repair manual


31,14 €7% VAT incl.

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Language: English

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22.552 KB

417 Sites

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This repair manual contains: Pop-up roof with hydraulic actuation, »California« trims, Front roof reinforcement, Awning, Roof rack, Safety precautions, Electrical components and units, 2-seater bench seat/bed and Cupboards and storage compartments. Show more
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Repair manual General body repairs - California PDF download has the following content:

Chapter overview

  • Roof, trim, glass
    1
  • 1 Pop-up roof with hydraulic actuation
    1
  • 1.1 Assembly overview - pop-up roof
    1
  • 1.2 Removing and installing roof hydraulics sender 1 G491 and roof hydraulics sender 4 G494
    2
  • 1.3 Removing and installing hydraulic pop-up roof
    3
  • 1.4 Paint repair on pop-up roof
    7
  • 1.5 Adjusting pop-up roof
    7
  • 1.6 Removing and installing bellows
    12
  • 1.7 Removing and installing drive unit for pop-up roof
    15
  • 1.8 Renew roof actuation hydraulic pump V118
    20
  • 1.9 Fault table for roof hydraulics
    22
  • 2 Pop-up roof with manual actuation »California Beach«
    26
  • 2.1 Assembly overview - pop-up roof
    26
  • 2.2 Assembly overview - support frame for pop-up roof, up to 03.2012
    27
  • 2.3 Assembly overview - support frame for pop-up roof, as of 04.2012
    28
  • 2.4 Assembly overview - guide parts
    29
  • 2.5 Removing and installing pop-up roof
    30
  • 2.6 Removing and installing roof frame seal
    34
  • 2.7 Removing and installing bellows
    36
  • 2.8 Removing and installing pop-up roof hinge
    39
  • 2.9 Removing and installing slatted frame
    43
  • 2.10 Gas strut
    45
  • 2.11 Paint repair on pop-up roof
    48
  • 3 »California« trims
    63
  • 3.1 Assembly overview - lower left B-pillar trim, with electric socket
    63
  • 3.2 Assembly overview - rear lid trims
    64
  • 3.3 Removing and installing A-pillar trim
    66
  • 3.4 Removing and installing upper B-pillar trim
    68
  • 3.5 Removing and installing lower right B-pillar trim
    69
  • 3.7 Removing and installing left C-pillar trim
    73
  • 3.8 Removing and installing right C-pillar trim
    74
  • 3.9 Removing and installing left D-pillar trim
    77
  • 3.10 Removing and installing right D-pillar trim
    78
  • 3.11 Removing and installing left side panel trim
    79
  • 3.12 Removing and installing rear right side panel trim
    81
  • 3.13 Removing and installing left roof side member trim
    85
  • 3.14 Removing and installing right roof side member trim
    88
  • 3.15 Removing and installing rear lid trim
    91
  • 3.16 Removing and installing roof roller blind
    95
  • 3.17 Removing and installing moulded headliner
    96
  • 3.18 Removing and installing roof trim
    101
  • 4 Trims »California Beach«
    104
  • 4.1 Assembly overview - A-pillar trim
    104
  • 4.2 Assembly overview - rear right side panel trim
    105
  • 4.3 Assembly overview - side panel trim, wood fibreboard
    106
  • 4.4 Assembly overview - side panel trim, centre
    107
  • 4.5 Assembly overview - lower B-pillar trim bracket
    108
  • 4.6 Assembly overview - retaining strip for camping table, as of 2010
    109
  • 4.7 Assembly overview - rear lid trims
    110
  • 4.8 Assembly overview - sliding door trim
    112
  • 4.9 Removing and installing A-pillar trim
    113
  • 4.10 Removing and installing upper B-pillar trim, up to 2010
    117
  • 4.11 Removing and installing upper B-pillar trim, as of 2010
    119
  • 4.12 Removing and installing lower right B-pillar trim
    120
  • 4.13 Removing and installing left C-pillar trim
    121
  • 4.14 Removing and installing upper right C-pillar trim
    122
  • 4.15 Removing and installing upper D-pillar trim, up to 2010
    124
  • 4.16 Removing and installing upper D-pillar trim, as of 2010
    126
  • 4.17 Removing and installing side panel trim, centre
    126
  • 4.18 Removing and installing rear side panel trim
    129
  • 4.19 Removing and installing roof pillar trim
    135
  • 4.20 Removing and installing roof pillar trim
    136
  • 4.21 Removing and installing rear lid trim
    139
  • 4.22 Removing and installing sliding door trim
    142
  • 4.23 Removing and installing slatted frame trim
    143
  • 4.24 Removing and installing roof trim
    145
  • 5 Front roof reinforcement
    150
  • 5.1 Assembly overview - front roof reinforcement
    150
  • 5.2 Required special tools
    150
  • 5.3 Removing front roof reinforcement
    155
  • 5.4 Renewing front roof reinforcement
    171
  • 5.5 Installing front roof reinforcement
    180
  • 5.6 Repairing front roof reinforcement
    197
  • 5.7 Renewing paint protection film for front roof reinforcement
    245
  • 6 Rear roof reinforcement
    247
  • 6.1 Repair notes
    247
  • 6.2 Assembly overview - rear roof reinforcement
    248
  • 6.3 Assembly overview - mounting profile
    248
  • 6.4 Assembly overview - side roof frame reinforcement
    249
  • 6.5 Removing and installing hinge for pop-up roof
    250
  • 6.6 Removing and installing mounting profile
    252
  • 6.7 Removing and installing hinge for slatted frame
    255
  • 6.8 Renewing rear roof reinforcement
    256
  • 6.9 Removing and installing rear drain grommet
    265
  • 6.10 Paint repair rear roof reinforcement
    269
  • 7 Canopy rail
    273
  • 7.1 Repair notes
    273
  • 7.2 Removing and installing canopy rail
    273
  • 8 Awning
    281
  • 8.1 Assembly overview - canopy
    281
  • 8.2 Removing and installing awning
    282
  • 8.3 Removing and installing cap
    283
  • 8.4 Removing and installing retaining clip
    284
  • 8.5 Removing and installing support retaining clip
    285
  • 9 Roof rack
    287
  • 9.1 Assembly overview - roof rack
    287
  • 9.2 Removing and installing end cap
    287
  • Gas, water, electricity
    290
  • 1 Safety precautions
    290
  • 1.1 Safety precautions, electrics
    290
  • 1.2 Safety precautions, liquid gas units
    290
  • 2 Electrical components and units
    291
  • 2.1 Assembly overview - interior lights for California
    291
  • 2.2 Assembly overview - interior lights for California Beach
    292
  • 2.3 Assembly overview - gas strut for sink cover
    293
  • 2.4 Assembly overview - operating and display unit
    294
  • 2.5 Assembly overview - sockets
    295
  • 2.6 Assembly overview - refrigerator box
    297
  • 2.7 Assembly overview – onboard charging units
    298
  • 2.8 Removing and installing lights W11, W12, W17, W48, W57 and W59
    300
  • 2.9 Removing and installing kitchenette light 2 W58
    301
  • 2.10 Removing and installing map reading light L34
    302
  • 2.11 Battery
    303
  • 2.12 Carrying out diagnosis on operating and display unit for camping equipment E153
    309
  • 2.13 Removing and installing operating and display unit for camping equipment E153
    312
  • 2.15 Removing and installing exterior socket 230 V, 110 V U8
    318
  • 2.16 Removing and installing internal socket 230 V, 110 V U11
    319
  • 2.17 Removing and installing 12 V socket U5
    320
  • 2.18 Removing and installing 230 V automatic personnel protection circuit breaker S59
    321
  • 2.19 Removing and installing refrigerator box J698
    322
  • 2.20 Renewing lid of refrigerator box
    328
  • 2.21 Renewing release button for sink and refrigerator box cover
    329
  • 2.22 Removing and installing onboard supply charger units
    330
  • 3 Water supply and waste water devices and components
    335
  • 3.1 Removing and installing water tap with water pump switch E80
    335
  • 3.2 Removing and installing water pump V36
    335
  • 3.3 Removing and installing water level sender G120
    337
  • 3.4 Removing and installing water tank
    339
  • 3.5 Removing and installing waste water tank
    345
  • 3.6 Removing and installing waste water level sender G126
    348
  • 3.7 Removing and installing sink with gas cooker
    349
  • 3.8 Removing and installing water socket trim
    352
  • 4 Gas system components and units
    354
  • 4.1 Removing and installing gas cylinder
    354
  • 4.2 Removing piezo ignition system
    355
  • 4.3 Removing and installing burner head
    356
  • Interior fittings
    359
  • 1 2-seater bench seat/bed
    359
  • 1.1 Assembly overview - bench seat backrest
    359
  • 1.2 Assembly overview - seat belts on 2-seater bench seat/bed
    360
  • 1.3 Remove drawer
    362
  • 1.4 Releasing tether from seat padding
    362
  • 1.5 Removing and installing 2-seater bench seat/bed
    362
  • 1.6 Removing trim on 2-seater bench seat/bed
    365
  • 1.7 Removing head restraint on 2-seater bench seat/bed
    368
  • 1.8 Renewing gas strut for backrest frame on 2-seater bench seat/bed
    371
  • 1.9 Renewing cover and padding on 2-seater bench seat/bed
    372
  • 1.10 Renewing bed extension mounting bracket
    375
  • 2 Cupboards and storage compartments
    377
  • 2.1 Assembly overview - cupboard
    377
  • 2.2 Assembly overview - work table
    379
  • 2.3 Removing and installing roof storage compartment
    380
  • 2.4 Removing and installing light in right cover for roof storage compartment
    384
  • 2.5 Removing and installing right cover for roof storage compartment
    384
  • 2.6 Renewing valuables compartment in wardrobe
    385
  • 2.7 Renewing limit stop for drawer
    386
  • 2.8 Removing and installing sliding doors in sink cupboard
    386
  • 2.9 Renewing sliding door button
    389
  • 2.10 Removing and installing built-in cabinet
    390
  • 2.11 Removing and installing storage compartment »California Beach«
    397
  • 3 Roller blinds and trim for darkening the interior
    399
  • 3.1 Removing and installing A-pillar roller blinds
    399
  • 3.2 Removing and installing left side window roller blind
    400
  • 3.3 Removing and installing right sliding door roller blind
    404
  • 3.4 Removing and installing rear side window roller blind
    406
  • 3.5 Removing and installing roller blind in rear lid
    408
  • 3.6 Trim for left rear side window (California)
    410
Manufacturer's designation General body repairs - California
Manufacturer Volkswagen
Suitable for California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2010)
Suitable car types 7H, 7E
Category Reparaturanleitung

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