Automatic gearbox 09K

Chapter overview

• Technical data
  1
• 1 Identification
  1
• 1.1 Gearbox identification
  1
• 2 General information
  2
• 2.1 Notes on 6-speed automatic gearbox 09K
  2
• 3 Technical data
  3
• 3.1 Technical data
  3
• 3.2 Capacities
  4
• 4 Repair notes
  5
• 4.1 General information
  5
• Torque converter
  8
• 1 Torque converter
  8
• 1.1 Assembly overview - torque converter
  8
• 1.2 Securing torque converter to prevent it from falling out
  9
• 1.3 Identification of torque converter
  9
• 1.4 Checking torque converter
  9
• 1.5 Draining torque converter
  10
• 1.6 Removing and installing torque converter oil seal
  10
• 1.7 Installing torque converter
  11
• Controls, housing
  13
• 1 Fitting locations
  13
• 1.1 Overview of fitting locations
  13
• 2 Selector mechanism
  19
• 2.1 Assembly overview - selector mechanism
  19
• 2.2 Checking selector mechanism
  21
• 2.3 Checking and adjusting selector lever cable
  22
• 2.4 Checking operation of the ignition key withdrawal lock
  24
• 2.5 Removing and installing selector lever handle
  25
• 2.6 Removing and installing printed circuit board
  27
• 2.7 Removing and installing selector mechanism
  27
• 2.8 Removing and installing selector unit
  31
• 2.9 Removing and installing selector lever lock solenoid N110
  32
• 2.10 Removing and installing gear selector cable
  32
• 2.11 Removing and installing locking cable
  36
• 2.12 Adjusting locking cable
  38
• 2.13 Removing and installing multifunction switch F125
  39
• 2.14 Adjusting multifunction switch F125
  43
• 3 Removing and installing gearbox
  44
• 3.1 Removing and installing gearbox, 5-cylinder diesel engine
  44
• 3.2 Removing and installing gearbox, 6-cylinder petrol engine
  61
• 3.3 Transporting gearbox
  75
• 4 ATF
  76
• 4.1 Checking ATF level
  76
• 4.2 Draining and filling ATF
  83
• 5 ATF circuit
  87
• 5.1 Assembly overview – ATF circuit, 5-cylinder diesel engine
  87
• 5.2 Assembly overview – ATF circuit, 6-cylinder petrol engine
  88
• 5.3 Removing and installing ATF cooler, 5-cylinder diesel engine
  89
• 5.4 Removing and installing ATF cooler, 6-cylinder petrol engine
  91
• 5.5 Cleaning ATF lines and ATF cooler
  93
• Gears, control
  95
• 1 ATF system
  95
• 1.1 Removing and installing oil sump
  95
• 1.2 Removing and installing ATF strainer
  96
• 2 Valve body
  98
• 2.1 Assembly overview - valve body
  98
• 2.2 Solenoid valve identification
  101
• 2.3 Sender identification
  102
• 2.4 Removing and installing valve body
  102
• 2.5 Removing and installing wiring harness (14-pin)
  114
• 2.6 Removing and installing wiring harness (8-pin)
  115
• 2.7 Removing and installing gearbox input speed sender G182
  117
• 2.8 Removing and installing gearbox output speed sender G195
  118
• 3 Oil seals in gearbox
  120
• 3.1 Renewing seal for selector shaft
  120
• Final drive - differential
  121
• 1 Oil seals
  121
• 1.1 Renewing left stub shaft oil seal
  121
• 1.2 Renewing right stub shaft oil seal
  124