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  • Examplepage for repair manual 2 General body repairs
  • Examplepage for repair manual 3 General body repairs

General body repairs

For Passat / Passat Variant / Typ 3

Original Volkswagen repair manual


24,04 €7% VAT incl.

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Language: English

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5.421 KB

305 Sites

Detailed technical data

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This repair manual contains: Self diagnosis of airbag system, Body - front, Removing and installing bonnet and Servicing door lock with operating mechanism. Show more
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Repair manual Passat / Passat Variant / Typ 3 General body repairs PDF download has the following content:

Chapter overview

  • Eigendiagnose
    1
  • 1 Self diagnosis of airbag system
    1
  • 1.1 Self diagnosis of airbag system
    1
  • 1.2 Function
    1
  • 1.3 Test prerequisites for self diagnosis
    1
  • 1.4 Connecting fault reader V.A.G 1551 and selecting function
    1
  • 1.5 Interrogating fault memory
    4
  • 1.6 Fault table
    5
  • 1.7 Fault table / Rapid data transfer
    5
  • 1.8 Erasing fault memory, ending output
    6
  • Body front
    8
  • 1 Body - front
    8
  • 1.1 Body - front
    8
  • 1.2 Removing and installing lock carrier with front panel
    9
  • 1.3 Removing and installing front wing
    10
  • 1.4 Cutting out hole for telescopic aerial
    11
  • Bonnet, Flaps
    13
  • 1 Removing and installing bonnet
    13
  • 1.1 Removing and installing bonnet
    13
  • 1.2 Removing and installing bonnet lock cable
    13
  • 2 Removing and installing boot lid/tailgate
    15
  • 2.1 Removing and installing boot lid/tailgate
    15
  • 2.2 Removing and installing boot lid lock (Notchback)
    15
  • 2.3 Removing and installing tailgate lock (Variant)
    17
  • 2.4 Adjusting pull rod
    19
  • 2.5 Removing and installing lock cylinder
    20
  • 2.6 Removing and installing lock cylinder (central locking)
    22
  • 2.7 Removing gas-filled strut for tailgate
    25
  • 2.8 Releasing gas from strut
    26
  • 2.9 Springs and attachment points for boot lid
    26
  • 2.10 Adjusting tailgate
    28
  • Front doors/Door components/Central locking system
    30
  • 1 Servicing front door
    30
  • 1.1 Servicing front door
    30
  • 1.2 Servicing front door with electric window lifter
    34
  • 1.3 Removing and installing door
    37
  • 1.4 Removing and installing window lifter
    38
  • 1.5 Removing door window
    39
  • 1.6 Fitting door window to window lifter
    39
  • 1.7 Removing outer window channel
    39
  • 1.8 Installing outer window channel
    40
  • 1.9 Fitting lifting rail onto door window
    40
  • 1.10 Removing door inner seal
    41
  • 1.11 Removing and installing electric window lifters
    41
  • 1.12 Servicing electric window lifters
    42
  • 1.13 Removing and installing impact bar > 7.91 only USA 8.91 > Standard
    43
  • 1.14 Servicing door handle for central locking
    44
  • 1.15 Removing and installing door handle
    46
  • 1.16 Removing and installing door lock
    47
  • 1.17 Removing inner release handle
    48
  • 1.18 Installing lock cylinder
    48
  • 1.19 Renewing door lock switch
    49
  • 1.20 Maintaining common key locking
    50
  • 2 Servicing door lock with operating mechanism
    51
  • 2.1 Servicing door lock with operating mechanism
    51
  • 2.2 Removing and installing door lock with tolerance compensator 01.92 >
    56
  • 3 Servicing central locking (Notchback)
    58
  • 3.1 Servicing central locking (Notchback)
    58
  • 3.2 Servicing central locking (Estate)
    60
  • 3.3 Removing and installing front door positioner
    64
  • 3.4 Removing and installing rear door positioner
    65
  • 3.5 Functional check of central locking
    66
  • Rear doors/Door components
    68
  • 1 Servicing rear door
    68
  • 1.1 Servicing rear door
    68
  • 1.2 Removing and installing door
    71
  • 1.3 Removing and installing window lifters
    71
  • 1.4 Removing and installing door window
    72
  • 1.5 Fitting door window to window lifter
    72
  • 1.6 Removing outer window channel
    73
  • 1.7 Installing outer window channel
    73
  • 1.8 Fitting lifting rail to door window
    73
  • 1.9 Servicing rear electric window lifters
    74
  • 1.10 Removing and installing impact bar > 7.91 only USA, 8.91 > Standard
    78
  • 1.11 Servicing door lock with mechanism
    79
  • 1.12 Removing and installing door handle
    83
  • 1.13 Removing and installing door lock
    83
  • 1.14 Removing interior door release mechanism
    84
  • 1.15 Removing door inner seal
    84
  • Sliding/tilting roof
    85
  • 1 Servicing sliding/tilting roof
    85
  • 1.1 Servicing sliding/tilting roof
    85
  • 1.2 Removing sliding/tilting roof panel
    89
  • 1.3 Installing sliding/tilting roof panel
    90
  • 1.4 Checking and adjusting parallel running
    91
  • 1.5 Removing panel headliner for sliding/tilting roof
    92
  • 1.6 Adjusting sliding/tilting roof panel (height adjustment)
    93
  • 1.7 Checking cable drive (0 position)
    94
  • 1.8 Removing sliding/tilting roof carrier unit
    95
  • 1.9 Cleaning water drain hoses
    98
  • 2 Servicing sliding/tilting roof
    100
  • 2.1 Servicing sliding/tilting roof
    100
  • 2.2 Removing sliding/tilting roof glass panel
    104
  • 2.3 Adjusting panel seal
    104
  • 2.4 Installing sliding/tilting roof glass panel
    105
  • 2.5 Removing sliding headlining
    105
  • 2.6 Installing sliding headlining
    106
  • 2.7 Checking parallel running
    106
  • 2.8 Adjusting parallel running
    107
  • 2.9 Sliding/tilting roof glass panel (height adjustment)
    107
  • 2.10 Checking cable drive (0 position)
    109
  • 2.11 Removing sliding/tilting roof carrier unit
    110
  • 2.12 Cleaning water drain hoses
    110
  • Bumpers
    111
  • 1 Servicing bumpers
    111
  • 1.1 Servicing bumpers
    111
  • 1.2 Removing and installing front bumper
    111
  • 1.3 Removing air intake grille
    114
  • 1.4 Removing front bumper from side member
    114
  • 1.5 Removing and installing rear bumper
    116
  • 1.6 Renewing bumper cover
    117
  • Glazing
    119
  • 1 Removing and installing windows
    119
  • 1.1 Removing and installing windows
    119
  • 1.2 Tools
    121
  • 1.3 Materials
    122
  • 1.4 Removing and installing windscreen (flush-bonded)
    123
  • 1.5 Removing windscreen
    125
  • 1.6 Installing windscreen
    126
  • 1.7 Removing and installing rear window of Notchback (flush-bonded)
    127
  • 1.8 Removing broken rear window
    128
  • 1.9 Removing undamaged rear window
    129
  • 1.10 Removing undamaged rear window
    130
  • 1.11 Removing rear window Variant > 07.90
    131
  • 1.12 Removing broken rear window
    132
  • 1.13 Removing undamaged rear window
    133
  • 1.14 Installing rear window
    133
  • 1.15 Removing undamaged rear window Variant 08.90 >
    135
  • 1.16 Removing broken rear window
    137
  • 1.17 Installing rear window
    137
  • 1.18 Preparing undamaged rear window for glazing
    138
  • 1.19 Preparing new rear window for glazing
    139
  • 1.20 Preparing body flange for glazing
    140
  • 1.21 Installation instructions
    140
  • 1.22 Curing time
    141
  • 1.23 Touching up paint damage
    141
  • 1.24 Cleaning off excess adhesive sealing material
    141
  • 1.25 Removing and installing window
    142
  • 1.26 Removing and installing side window (Variant)
    143
  • Exterior equipment
    144
  • 1 Removing and installing roof moulding (Notchback)
    144
  • 1.1 Removing and installing roof moulding (Notchback)
    144
  • 2 Removing and installing roof moulding (Variant)
    145
  • 2.1 Removing and installing roof moulding (Variant)
    145
  • 2.2 Removing and installing roof railing
    149
  • 3 Removing and installing front panel
    152
  • 3.1 Removing and installing front panel
    152
  • 4 Removing and installing wheel housing liner
    153
  • 4.1 Removing and installing wheel housing liner
    153
  • 5 Removing and installing exterior mirror
    154
  • 5.1 Removing and installing exterior mirror
    154
  • 6 Removing and installing rear spoiler
    156
  • 6.1 Removing and installing rear spoiler
    156
  • 6.2 Retrofitting rear spoiler
    158
  • 6.3 Bonding protective film to left and right side panels
    159
  • 7 Removing and installing boot lid trim panel (Notchback)
    160
  • 7.1 Removing and installing boot lid trim panel (Notchback)
    160
  • 8 Removing and installing tailgate trim panel (Variant)
    162
  • 8.1 Removing and installing tailgate trim panel (Variant)
    162
  • 9 Removing and installing protective strips
    164
  • 9.1 Removing and installing protective strips
    164
  • 10 Removing and installing wheel arch trim (front/rear) and door protective strips
    165
  • 10.1 Removing and installing wheel arch trim (front/rear) and door protective strips
    165
  • 11 Removing and installing sill panel trim (GT)
    167
  • 11.1 Removing and installing sill panel trim (GT)
    167
  • 11.2 Removing and installing sill panel trim
    168
  • 11.3 Renewing sill panel trim (> Chassis No. 31 JE 013 409)
    169
  • Interior equipment
    171
  • 1 Removing and installing seat belts
    171
  • 1.1 Removing and installing seat belts
    171
  • 1.2 Removing and installing belt height adjustment fittings
    173
  • 1.3 Removing front belt anchor
    174
  • 1.4 Removing front belt latch
    174
  • 1.5 Removing and installing rear belt reel
    175
  • 2 Servicing electrically operated passive restraint system (ELRA)
    177
  • 2.1 Servicing electrically operated passive restraint system (ELRA)
    177
  • 2.2 Removing drive unit
    180
  • 2.3 Removing and installing automatic reel with triggering solenoid
    181
  • 2.4 Functional check
    181
  • 3 Inspecting seat belts
    182
  • 3.1 Inspecting seat belts
    182
  • 4 Removing and installing interior mirror
    185
  • 4.1 Removing and installing interior mirror
    185
  • 4.2 Repair method with glass-metal adhesive
    185
  • 5 Removing and installing airbag
    187
  • 5.1 Removing and installing airbag
    187
  • 5.2 Safety precautions when working on the airbag
    188
  • 5.3 Replacing airbag units following an accident
    188
  • 5.4 Removing and installing driver airbag unit
    189
  • 5.5 Removing and installing steering wheel
    191
  • 5.6 Removing and installing coil connector with slip ring
    192
  • 5.7 Removing and installing front passenger's airbag unit
    193
  • 5.8 Removing retaining frame
    196
  • 5.9 Removing and installing airbag control unit (J234)
    196
  • 5.10 Disposing of airbag units
    196
  • 6 Removing and installing luggage compartment cover
    198
  • 6.1 Removing and installing luggage compartment cover
    198
  • 6.2 Retrofitting luggage compartment cover (Part No. 302)
    199
  • Trim/Insulation
    201
  • 1 Removing and installing dash panel
    201
  • 1.1 Removing and installing dash panel
    201
  • 1.2 Removing passenger side oddments tray
    201
  • 1.3 Removing and installing driver's side
    201
  • 1.4 Removing glove box
    204
  • 1.5 Servicing glove box
    205
  • 1.6 Removing and installing centre console
    207
  • 2 Servicing front door trim
    210
  • 2.1 Servicing front door trim
    210
  • 2.2 Removing front door trim - two-piece with door tray
    210
  • 2.3 Removing and installing rear door trim - one-piece
    213
  • 2.4 Removing and installing rear door trim - two-piece with door tray
    215
  • 2.5 Removing and installing window crank
    218
  • 2.6 Removing trim plate for interior door latch
    218
  • 2.7 Dismantling door tray with storage box
    219
  • 2.8 Dismantling door tray with speaker mounting
    219
  • 2.9 Renewing door insulation sheeting
    220
  • 2.10 Removing rear door trim cover (Notchback)
    220
  • 2.11 Removing rear door trim cover (Variant)
    221
  • 2.12 Preparing trim for switch mounting (electric window lifter)
    221
  • 3 Removing and installing trim
    223
  • 3.1 Removing and installing trim
    223
  • 3.2 Removing and installing upper A pillar trim
    223
  • 3.3 Removing upper A pillar trim for ELRA
    225
  • 3.4 Detaching upper A pillar trim for ELRA from transport rail
    227
  • 3.5 Removing and installing lower A pillar trim
    228
  • 3.6 Removing and installing B pillar trim
    231
  • 3.7 Removing B pillar trim for ELRA
    233
  • 3.8 Removing and installing upper C pillar trim
    234
  • 3.9 Removing and installing lower C pillar trim
    236
  • 3.10 Removing and installing lower C pillar upholstery
    238
  • 3.11 Removing and installing D pillar (Notchback)
    239
  • 3.12 Removing and installing D pillar trim (Estate)
    240
  • 3.13 Removing and installing D pillar trim (Notchback)
    241
  • 3.15 Removing and installing rear luggage compartment trim (Variant)
    245
  • 3.16 Removing and installing tailgate trim (Variant)
    246
  • 3.17 Removing belt guide
    247
  • 3.18 Removing and installing inner sill panel trim
    247
  • 3.19 Removing knee pad
    248
  • 4 Servicing roof trim
    251
  • 4.1 Servicing roof trim
    251
  • 4.2 Removing and installing moulded headliner (Notchback)
    251
  • 4.3 Removing and installing moulded headliner with sliding/tilting roof (Notchback)
    253
  • 4.4 Removing and installing moulded headliner (Variant)
    255
  • 4.5 Removing and installing moulded headliner with sliding/tilting roof (Variant)
    259
  • 4.6 Cutting out, removing and installing roof insulation/reinforcement (RIR)
    262
  • 4.7 Making opening in moulded headliner for temperature sensor
    264
  • 5 Removing and installing boot side trim
    265
  • 5.1 Removing and installing boot side trim
    265
  • 5.2 Removing and installing cover cap for hinges on tailgate (Variant)
    267
  • Seat frames
    269
  • 1 Servicing seat frames
    269
  • 1.1 Servicing seat frames
    269
  • 1.2 Removing and installing front seat
    269
  • 1.3 Removing and installing front seat backrest (standard and sport seat)
    270
  • 1.5 Removing front seat backrest (GL equipment with comfort seat)
    271
  • 2 Servicing front seat frame
    272
  • 2.1 Servicing front seat frame
    272
  • 2.2 Servicing front seat backrest frame
    275
  • 2.3 Renewing seat backrest frame
    275
  • 2.4 Removing rear bench seat (without fore and aft adjustment)
    276
  • 2.5 Removing rear backrest (without fore and aft adjustment)
    277
  • 2.6 Removing two-piece backrest from centre mounting (only Variant)
    277
  • 3 Removing and installing rear seat with fore and aft adjustment
    278
  • 3.1 Removing and installing rear seat with fore and aft adjustment
    278
  • 4 Retrofitting child bench seat
    279
  • 4.1 Retrofitting child bench seat
    279
  • Seats - Upholstery, Covers
    284
  • 1 Removing and installing seat covers and padding
    284
  • 1.1 Removing and installing seat covers and padding
    284
  • 1.2 Removing and installing cover and padding for front seat cushion
    284
  • 1.3 Removing and installing cover and padding for front seat backrest
    286
  • 1.4 Removing and installing seat cover and upholstery for rear bench seat
    289
  • 1.5 Removing and installing cover and padding for rear seat backrest (one-piece)
    290
  • 1.6 Removing and installing seat covers and upholstery for divided backrest
    293
  • 1.7 Removing and installing lock
    296
  • 1.8 Removing centre armrest
    296
  • 1.9 Removing and installing upholstery clips
    297
Manufacturer's designation General body repairs
Manufacturer Volkswagen
Suitable for Passat / Passat Variant / Typ 3 (1961 - 1994)
Suitable car types 31
Category Reparaturanleitung

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Air conditioning systems with refrigerant R134a - General information

Examplepage for repair manual Air conditioning systems with refrigerant R134a - General information

For Touareg (2003 - 2007) / Polo (1995 - 2002) / Phaeton (2001 - 2008) / FOX (2004 - 2010) / Lupo (1998 - 2006) / LT 28-35 Fahrgest 300 / LT 28-35 Fahrgest. / LT 28-35 Kasten 2500 / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-46 Doppelkab 35 / LT 28-46 Fahrgest 355 / LT 28-46 Kasten 3550 / LT 35 Kombi 4025 / LT 35-46 Doppelkab 40 / LT 35-46 Fahrgest 402 / LT 35-46 Kasten 4025 (1996 - 2006) / Golf / Golf Variant / Vento (1992 - 1999) / Lupo 3L (1999 - 2006) / Transporter Bus/Campe / Transporter Doppelkab / Transporter Kasten / Transporter Kombi / Transporter Kombi/Cam / Transporter Pritsche (1996 - 2003) / Bora / Bora Variant / Golf / Golf Variant (1998 - 2006) / Polo Variant (1997 - 2002) / New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Passat / Passat Variant (1997 - 2005) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / Caddy (2004 - 2010) / Passat / Passat Variant (1994 - 1997) / Transporter (2003 - 2007) / Polo Classic (1996 - 2002) / Sharan (1995 - 2010) / Golf / Golf Variant / Jetta (2004 - 2007) / Golf Cabriolet (1994 - 2002) / EOS (2006) / CRAFTER (2006 - 2007) / LT 2006> (2006 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Jetta 4-türig Ll (1980 - 1984) / Tiguan (2008) / Passat CC (2009) / Golf (2009) / Scirocco (2008) / Golf Plus (2009) / Transporter (2010) / Transporter (2010) / Caddy KA / Caddy Maxi (2011) / Polo (India) (2010) / Touareg (2011) / Polo (India) (2010) / Amarok (2011) / Sharan (2011) / Polo (Russ.) (2010) / Polo A05 (2010) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Beetle (NBL) Limousine (2012) / Passat CC (2009) / Beetle (NBC) Cabrio (2012) / Up! (2012) / Golf VII (2013) / Polo MY (KH) (2014) / Polo MY (LIM) (2014) / Polo (2014) / Scirocco GP (2015) / XL1 (2012 -) / Polo (Malaysia) (2015 >) / Passat Lim (2015 >) / Polo G (Indien) (2015) / Passat Var. (2015 >) / Sharan (2016 > ) / Polo G (Indien) (2015) / Polo (Russland) (2015 >) / Polo Malaysia (2016) / Touran (2016 > ) / VW eUP (2012) / VW Beetle (2011) / Arteon () / Beetle (2017) / Polo [IN] (2016 >)

19,37 € Details

3-cylinder injection engine (1.0 l engine, 4 V, EA 211)

Examplepage for repair manual 3-cylinder injection engine (1.0 l engine, 4 V, EA 211)

For Polo (2014) / Polo G (Indien) (2015) / Polo (2018) / Polo [IN] (2016 >)

25,05 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part N10638901 Schraube

N10638901

Schraube

2,67 €

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car part n10255601 Klemmschel

n10255601

Klemmschel

1,71 €

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car part 06D103469N Zyl.Kopfha

06D103469N

Zyl.Kopfha

248,38 €

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car part N10286110 Bundmutter

N10286110

Bundmutter

2,05 €

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car part 8W0973737 Gehaeuse

8W0973737

Gehaeuse

5,61 €

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Heizung, Klimaanlage

Examplepage for repair manual Heizung, Klimaanlage

For Caddy (2004 - 2010) / Caddy KA / Caddy Maxi (2011)

12,76 € Details

Motronic Einspritz- und Zündanlage (6-Zyl. Motor)

Examplepage for repair manual Motronic Einspritz- und Zündanlage (6-Zyl. Motor)

For Golf / Golf Variant / Vento (1992 - 1999)

12,04 € Details

Karosserie-Montagearbeiten Innen

Examplepage for repair manual Karosserie-Montagearbeiten Innen

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

21,63 € Details

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Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

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At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

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