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  • Examplepage for repair manual 2 General body repairs, interior
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General body repairs, interior

For Polo

Original Volkswagen repair manual


25,90 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

34.273 KB

333 Sites

Detailed technical data

Immediately readable

This repair manual contains: Compartments/covers, Equipment, Front centre armrest, Seat belts, Child seat anchors, Airbag system, Battery isolator igniter, Pedestrian protection and Central tube for dash panel. Show more
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Repair manual Polo General body repairs, interior PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on vehicles with a start/stop system
    1
  • 1.2 Safety measures when working with pyrotechnic components
    2
  • 1.4 Additional safety regulations for side airbag
    3
  • 1.5 Additional safety instructions for curtain airbag
    4
  • 1.6 Safety regulations for crash sensors (pressure sensors) for front side airbags
    4
  • 1.10 Checking airbag securing parts after an accident
    7
  • 1.11 Accident without airbag triggering
    7
  • 1.12 Checking seat belts
    7
  • 1.13 Check belt webbing
    7
  • 1.14 Checking inertia reel (locking mechanism)
    9
  • 1.15 Visually checking belt buckle
    9
  • 1.16 Check operation of belt buckle
    9
  • 1.17 Checking belt relays, and buckle tongues
    10
  • 1.18 Checking securing parts and anchorage points after an accident
    10
  • 1.20 Checking child seat anchors after an accident
    11
  • 2 Repair notes
    12
  • 2.1 Rules for cleanliness
    12
  • 2.2 General repair instructions
    12
  • 2.3 Contact corrosion
    12
  • 2.4 Nuts and bolts
    13
  • 2.5 Electrical components
    13
  • 2.6 Routing and attachment of lines
    13
  • Interior equipment
    15
  • 1 Compartments/covers
    15
  • 1.1 Overview of fitting locations – compartments/covers
    15
  • 1.2 Assembly overview – dash panel cover on driver side
    16
  • 1.3 Assembly overview - steering column trim
    17
  • 1.4 Assembly overview – glove compartment
    18
  • 1.5 Assembly overview - storage compartment in headliner
    19
  • 1.6 Removing and installing upper steering column trim
    20
  • 1.7 Removing and installing lower steering column trim
    21
  • 1.8 Removing and installing glove compartment
    22
  • 1.9 Removing and installing glove compartment cover
    24
  • 1.10 Service position for glove compartment cover
    25
  • 1.11 Removing and installing restrictor for glove compartment cover
    26
  • 1.12 Removing and installing dash panel cover on driver side
    27
  • 1.13 Removing and installing headliner storage compartment
    28
  • 1.14 Removing and installing handbrake lever trim
    30
  • 2 Equipment
    32
  • 2.1 Assembly overview – sun visors
    32
  • 2.2 Removing and installing sun visor
    33
  • 2.3 Removing and installing sun visor centre mount
    35
  • 3 Centre console
    37
  • 3.1 Assembly overview – centre console
    37
  • 3.2 Removing and installing rear centre console trim
    41
  • 3.3 Removing and installing centre console trim in front footwell
    42
  • 3.4 Removing and installing centre console
    44
  • 3.5 Removing and installing centre console bracket
    48
  • 4 Front centre armrest
    50
  • 4.1 Assembly overview – front centre armrest
    50
  • 4.2 Removing and installing front centre armrest
    50
  • 5 Interior mirror
    53
  • 5.1 Assembly overview – interior mirror
    53
  • 5.2 Removing and installing interior mirror
    56
  • 5.3 Bonding retaining plate for interior mirror
    61
  • Passenger protection
    64
  • 1 Seat belts
    64
  • 1.1 Overview of fitting locations – seat belts and anchorage points
    64
  • 1.2 Assembly overview – front three-point seat belt
    68
  • 1.3 Assembly overview – rear outer three-point seat belt
    72
  • 1.4 Assembly overview – rear centre three-point seat belt
    72
  • 1.5 Assembly overview – front belt buckle
    73
  • 1.6 Assembly overview – rear belt buckle
    75
  • 1.7 Removing and installing front three-point seat belt
    77
  • 1.8 Removing and installing belt height adjuster
    82
  • 1.9 Removing and installing front belt guide
    84
  • 1.10 Removing and installing rear three-point seat belt
    84
  • 1.11 Removing and installing rear belt guide
    89
  • 1.12 Removing and installing front belt end fitting
    90
  • 1.13 Removing and installing rear outer belt end fitting
    92
  • 1.14 Removing and installing front belt buckle
    93
  • 1.15 Removing and installing rear belt buckle
    94
  • 2 Child seat anchors
    96
  • 2.1 Assembly overview – rear child seat anchors
    96
  • 2.2 Removing and installing rear child seat anchors
    96
  • 3 Airbag system
    99
  • 3.1 Overview of fitting locations – airbag system
    99
  • 4 Airbag control unit
    104
  • 4.1 Assembly overview – airbag control unit
    104
  • 4.2 Removing and installing airbag control unit J234
    104
  • 5 Battery isolator igniter
    107
  • 5.1 Assembly overview - battery isolator igniter
    107
  • 5.2 Removing and installing battery isolator igniter
    107
  • 6 Front airbag
    111
  • 6.1 Assembly overview – front airbag, driver side
    111
  • 6.2 Removing and installing airbag unit with igniter
    114
  • 6.3 Renewing connector on airbag
    118
  • 7 Front passenger airbag
    121
  • 7.1 Assembly overview – front passenger airbag
    121
  • 7.2 Removing and installing front passenger airbag unit with igniter
    122
  • 8 Side airbags
    128
  • 8.1 Assembly overview – front side airbag
    128
  • 8.2 Removing and installing front side airbag with igniter
    129
  • 9 Curtain airbags
    134
  • 9.1 Assembly overview – curtain airbag
    134
  • 9.2 Removing and installing curtain airbag with igniter
    134
  • 10 Airbag crash sensors
    138
  • 10.1 Overview of fitting locations – airbag crash sensors
    138
  • 10.2 Removing and installing front airbag crash sensor
    139
  • 10.3 Removing and installing front side airbag crash sensor G179/G180
    141
  • 10.4 Removing and installing rear side airbag crash sensor G256/G257
    143
  • 11 Seat occupied recognition
    146
  • 11.1 Removing and installing seat occupied recognition
    146
  • 12 Pedestrian protection
    150
  • 12.1 Assembly overview - pedestrian protection
    150
  • 12.3 Removing and installing trigger for pedestrian protection G598/G599
    154
  • 12.4 Remove and installing front pressure hose sensor for pedestrian protection G579
    156
  • Trim, insulation
    159
  • 1 Front door trims
    159
  • 1.1 Assembly overview – front door trim
    159
  • 1.2 Removing and installing front door trim
    161
  • 1.3 Removing and installing button trim
    165
  • 1.4 Removing and installing mirror cover trim
    166
  • 1.5 Removing and installing interior door handle
    167
  • 2 Rear door trims
    170
  • 2.1 Assembly overview – rear door trim
    170
  • 2.2 Removing and installing rear door trim
    170
  • 3 Dash panel
    175
  • 3.1 Assembly overview - dash panel
    175
  • 3.2 Removing and installing dash panel end cover
    177
  • 3.3 Removing and installing dash panel trim
    178
  • 3.4 Removing and installing dash panel insert trim
    179
  • 3.5 Removing and installing radio/navigation system mounting frame
    180
  • 3.6 Removing and installing dash panel
    182
  • 3.7 Removing and installing outer dash panel vents
    187
  • 3.8 Removing and installing centre vent
    189
  • 3.9 Removing and installing side defroster vent
    190
  • 4 Central tube for dash panel
    191
  • 4.1 Assembly overview – central tube for dash panel
    191
  • 4.2 Removing and installing dash panel cross member
    191
  • 4.3 Removing and installing crash bar
    197
  • 5 Interior trims
    199
  • 5.1 Overview of fitting locations – interior trims
    199
  • 5.2 Assembly overview – sill panel moulding
    200
  • 5.3 Assembly overview - A-pillar trim
    201
  • 5.4 Assembly overview – B-pillar trim
    203
  • 5.5 Assembly overview - C-pillar trim
    204
  • 5.6 Assembly overview – wheel housing trim
    205
  • 5.7 Assembly overview – foot rest and floor covering
    206
  • 5.8 Removing and installing sill panel moulding
    208
  • 5.9 Removing and installing A-pillar trim
    211
  • 5.10 Removing and installing A-pillar gap cover
    215
  • 5.11 Removing and installing B-pillar trim
    217
  • 5.12 Removing and installing C-pillar trim
    220
  • 5.13 Removing and installing wheel housing trims
    222
  • 5.14 Removing and installing foot rest
    223
  • 5.15 Removing and installing floor covering
    225
  • 6 Luggage compartment trims
    228
  • 6.1 Overview of fitting locations – luggage compartment trims
    228
  • 6.2 Assembly overview – luggage compartment side trim
    229
  • 6.3 Assembly overview – luggage compartment floor
    230
  • 6.4 Assembly overview - lower rear lid trim
    231
  • 6.5 Removing and installing lower rear lid trim
    233
  • 6.6 Removing and installing rear shelf support
    236
  • 6.7 Removing and installing luggage compartment side trim
    238
  • 6.8 Removing and installing lock carrier trim
    240
  • 6.9 Removing and installing support for luggage compartment floor covering
    241
  • 7 Roof trims
    243
  • 7.1 Assembly overview – moulded headliner
    243
  • 7.2 Removing and installing moulded headliner
    243
  • 7.3 Installing roof reinforcement to body
    247
  • Seat frames
    251
  • 1 Overview of seat variants
    251
  • 1.1 Overview of fitting locations – seat variants
    251
  • 2 Front seats
    252
  • 2.1 Overview of fitting locations – electrical and electronic components
    252
  • 2.2 Assembly overview – front seat
    253
  • 2.3 Assembly overview – front backrest
    254
  • 2.4 Assembly overview – head restraint
    256
  • 2.5 Assembly overview – seat pan
    257
  • 2.6 Assembly overview - storage compartment
    258
  • 2.7 Assembly overview – seat height adjustment
    259
  • 2.8 Assembly overview - vehicle wallet holder
    260
  • 2.9 Removing and installing front seat
    261
  • 2.10 Connecting and disconnecting airbag adapter
    264
  • 2.11 Removing and installing seat height adjustment handle
    265
  • 2.12 Removing and installing seat height adjuster
    266
  • 2.13 Removing and installing lumbar support adjuster
    268
  • 2.14 Removing and installing backrest adjuster
    271
  • 2.15 Removing and installing front backrest
    272
  • 2.16 Removing and installing head restraint
    274
  • 2.17 Removing and installing head restraint guide
    274
  • 2.18 Removing and installing bracket for seat trim
    275
  • 2.19 Removing and installing storage compartment
    276
  • 2.20 Removing and installing vehicle wallet holder
    278
  • 2.21 Dismantling and assembling seat pan
    279
  • 2.22 Removing and installing seat trim
    281
  • 2.23 Securing front seat to seat repair stand
    285
  • 3 Rear seats
    286
  • 3.1 Assembly overview – bench seat/individual seats
    286
  • 3.2 Assembly overview – locking mechanism
    287
  • 3.3 Assembly overview – head restraint and head restraint guide
    287
  • 3.4 Assembly overview – rear seat backrest
    288
  • 3.5 Removing and installing bench seat/individual seats
    290
  • 3.6 Removing and installing head restraint
    293
  • 3.7 Removing and installing head restraint guide
    294
  • 3.8 Removing and installing rear seat backrest
    296
  • 3.9 Removing and installing locking mechanism trim
    298
  • 3.10 Removing and installing locking mechanism for rear seat backrest
    300
  • 3.11 Removing and installing inner pivot pin
    301
  • 3.12 Removing and installing back panel trim
    302
  • Seat - padding, covers
    303
  • 1 Front seat covers and padding
    303
  • 1.1 Assembly overview – seat pan cover and padding
    303
  • 1.2 Assembly overview – backrest cover and padding
    304
  • 1.3 Assembly overview – seat heating element
    305
  • 1.4 Assembly overview – backrest heating element
    306
  • 1.5 Removing and installing seat pan cover and padding
    307
  • 1.6 Removing and installing backrest cover and padding
    309
  • 1.7 Separating seat pan cover from seat pan padding
    311
  • 1.8 Separating backrest cover from backrest padding
    313
  • 1.9 Removing and installing seat heating element Z6/Z8
    315
  • 1.10 Removing and installing backrest heating element Z7/Z9
    316
  • 2 Rear seat covers and padding
    318
  • 2.1 Assembly overview – cover and padding
    318
  • 2.2 Removing and installing covers and padding
    321
  • 2.3 Separating cover and padding
    324
Manufacturer's designation General body repairs, interior
Manufacturer Volkswagen
Suitable for Polo (2018) / Polo (2022)
Suitable car types AW1, AE1
Category Reparaturanleitung

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