Name: General body repairs, exterior
Brand: Volkswagen
SKU: CDG7a80457fa7d6
Price: 29.95 EUR
Availability: InStock

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Repair manual Golf Sportsvan General body repairs, exterior PDF download has the following content:

Chapter overview

Technical data
1
1 Safety measures when working on vehicles with a start/stop system
1
Body - front
2
1 Lock carrier
2
1.1 Assembly overview - lock carrier
2
1.2 Removing and installing lock carrier
3
1.3 Moving to and back from service position
6
1.4 Repairing lock carrier
10
2 Wings
13
2.1 Assembly overview - wing
13
2.2 Removing and installing wing
14
3 Bulkhead
18
3.1 Assembly overview - plenum chamber bulkhead
18
3.2 Assembly overview - plenum chamber cover
19
3.3 Removing and installing plenum chamber bulkhead
19
3.4 Removing and installing plenum chamber cover
21
Bonnet, rear lid
24
1 Bonnet (hood)
24
1.1 Assembly overview - bonnet
24
1.2 Assembly overview - Bowden cable
26
1.3 Assembly overview - gas strut
27
1.4 Removing and installing bonnet
27
1.5 Adjusting bonnet
29
1.6 Removing and installing bonnet lock
36
1.7 Removing and installing bonnet release lever
41
1.8 Removing and installing striker pin
43
1.9 Removing and installing hinges
45
1.10 Removing and installing insulation
47
1.11 Removing and installing gas strut
50
1.12 Releasing gas from gas strut
51
1.13 Removing and installing Bowden cable
51
2 Rear lid
55
2.1 Assembly overview - rear lid
55
2.2 Removing and installing rear lid
56
2.3 Adjusting rear lid
58
2.4 Removing and installing bonnet lock
65
2.5 Removing and installing operating mechanism
67
2.6 Removing and installing hinges
72
2.7 Removing and installing striker pin
75
2.8 Removing and installing rear lid seal
76
2.9 Removing and installing gas strut
78
2.10 Releasing gas from gas strut
80
3 Tank flap unit
81
3.1 Assembly overview - tank flap unit
81
3.2 Removing and installing tank flap unit
81
3.3 Removing and installing fuel tank flap
84
3.4 Removing and installing actuator
87
Front doors, door components, central locking
88
1 Door
88
1.1 Assembly overview - door
88
1.2 Removing and installing inner door seal
90
1.3 Removing and installing outer door seal
93
1.4 Removing and installing door
93
1.5 Adjusting door
97
1.6 Adjusting striker pin
99
1.7 Removing and installing door arrester
101
2 Door components
104
2.1 Assembly overview - door components
104
2.2 Assembly overview - window regulator
107
2.3 Assembly overview - door handle and door lock
108
2.4 Removing and installing window regulator motor
109
2.5 Removing and installing window regulator
111
2.6 Removing and installing inner door cover
114
2.7 Removing and installing striker pin
116
2.8 Removing and installing cover cap, for lock cylinder
118
2.9 Removing and installing cover cap, without lock cylinder
119
2.10 Removing and installing lock cylinder
123
2.11 Removing and installing door handle
126
2.12 Removing and installing door handle bracket
128
2.13 Removing and installing door lock
131
2.14 Removing and installing window channel
135
2.15 Removing and installing window slot seal
138
3 Central locking
142
3.1 Overview of fitting locations - central locking
142
3.2 Removing and installing ignition key battery
144
3.3 Removing and installing door control unit J386/J387
145
3.4 Removing and installing cap on ignition key
147
Rear doors, door components
148
1 Door
148
1.1 Assembly overview - door
148
1.2 Removing and installing door
150
1.3 Adjusting door
153
1.4 Adjusting striker pin
155
1.5 Removing and installing door arrester
157
1.6 Removing and installing inner door seal
159
1.7 Removing and installing outer door seal
162
2 Door components
163
2.1 Assembly overview - door components
163
2.2 Assembly overview - window regulator
165
2.3 Assembly overview - door handle and door lock
166
2.4 Removing and installing window regulator motor
166
2.5 Removing and installing window regulator
169
2.6 Removing and installing inner door cover
172
2.7 Removing and installing striker pin
174
2.8 Removing and installing cap
176
2.9 Removing and installing door handle
180
2.10 Removing and installing door handle bracket
182
2.11 Removing and installing door lock
185
2.12 Removing and installing window channel
189
2.13 Removing and installing window slot seal
192
Sunroof
195
1 Sliding sunroof
195
1.1 Assembly overview - sliding sunroof
195
1.2 Assembly overview - sunroof roller blind
197
1.3 Assembly overview - wind deflector
198
1.4 Removing and installing sunroof panel
198
1.5 Removing and installing rear sunroof panel
202
1.6 Adjusting sunroof panel
206
1.7 Removing and installing sliding sunroof frame
210
1.8 Removing and installing wind deflector
213
1.9 Removing and installing J245 sliding sunroof adjustment control unit
217
1.10 Removing and installing roller blind adjustment control unit J394
219
1.11 Closing sunroof by hand
221
1.12 Removing and installing sliding sunroof seals
222
1.13 Removing and installing sunroof roller blind
227
1.14 Programming sliding sunroof adjustment control unit J245
233
1.15 Adapting sunroof roller blind control unit J394
234
2 Water drain hoses
235
2.1 Assembly overview - water drainage hoses
235
2.2 Cleaning water drainage hoses
235
2.3 Removing and installing water drain hoses
237
Bumpers
239
1 Bumper, front
239
1.1 Assembly overview - bumper cover
239
1.2 Assembly overview - add-on parts
240
1.3 Assembly overview - impact bar
242
1.4 Removing and installing bumper cover
243
1.5 Repairing bumper cover
246
2 Bumper, rear
254
2.1 Assembly overview - bumper cover
254
2.2 Assembly overview - guides for bumper cover
255
2.3 Assembly overview - add-on parts
256
2.4 Assembly overview - impact bar
258
2.5 Removing and installing bumper cover
258
2.6 Removing and installing impact bar
261
2.7 Repairing bumper cover
263
Glazing
271
1 Repair notes
271
1.1 Minimum curing periods for bonded windows
271
1.2 Window repair
272
1.3 Installation instructions for bonded windows
272
1.4 Preparing old undamaged windows for fitting
273
1.5 Preparing new windows for installing
274
1.6 Preparing body flange for fitting
276
1.7 Cleaning off excess adhesive
277
2 Windscreen
278
2.1 Assembly overview - windscreen
278
2.2 Removing and installing windscreen
279
3 Rear windscreen
286
3.1 Assembly overview - rear window
286
3.2 Removing and installing rear window
287
4 Side window
291
4.1 Assembly overview - front side window
291
4.2 Assembly overview - rear side windows
292
4.3 Removing and installing front side window
292
4.4 Removing and installing rear side window
295
5 Door windows
300
5.1 Assembly overview - front door window
300
5.2 Assembly overview - rear door window
301
5.3 Removing and installing front door window
301
5.4 Removing and installing rear door window
306
5.5 Removing and installing fixed rear door window
310
Exterior equipment
312
1 Radiator grille and front trim
312
1.1 Assembly overview - radiator grille
312
1.2 Removing and installing radiator grille
314
2 Spoiler
316
2.1 Assembly overview - side spoiler
316
2.2 Removing and installing side spoiler
316
3 Mouldings, trims, extensions
319
3.1 Assembly overview - side member trim
319
3.2 Assembly overview - water deflector
321
3.3 Assembly overview - heat shield
322
3.4 Removing and installing water deflector
323
3.5 Removing and installing B-pillar trim on door
324
3.6 Removing and installing B-pillar trim on door
325
3.7 Removing and installing window channel trim strip of front door
326
3.8 Removing and installing window channel trim strip of rear door
327
3.9 Removing and installing entry moulding
328
3.10 Removing and installing side member trim
330
3.11 Removing and installing underbody heat shield
336
3.12 Removing and installing heat shield for centre exhaust system
337
3.13 Removing and installing heat shield for rear silencer
337
4 Noise insulation
340
4.1 Assembly overview - noise insulation
340
5 Underbody cladding
343
5.1 Assembly overview - underbody cladding
343
5.2 Removing and installing underbody cladding
344
5.3 Removing and installing centre underbody panels
346
5.4 Removing and installing rear underbody panel
347
5.5 Removing and installing front tunnel cross-piece
349
5.6 Removing and installing rear tunnel cross-piece
350
6 Roof moulding and roof railing
353
6.1 Assembly overview - roof railing
353
6.2 Removing and installing roof railing
354
7 Exterior mirror
355
7.1 Assembly overview - exterior mirror
355
7.2 Removing and installing exterior mirror
356
7.3 Removing and installing mirror glass
358
7.4 Removing and installing mirror adjustment unit
360
7.5 Removing and installing mirror cover
362
7.6 Removing and installing mirror trim
363
7.7 Preparing exterior mirror for painting
364
8 Wheel housing liner
366
8.1 Assembly overview - front wheel housing liner
366
8.2 Assembly overview - rear wheel housing liner
367
8.3 Removing and installing front wheel housing liner
368
8.4 Removing and installing rear wheel housing liner
370
9 Lettering and emblems
372
9.1 Dimensions - lettering and emblems on rear lid
372
9.2 Dimensions - lettering and emblems on wing
374
9.3 Removing and installing badges on front
375
9.4 Removing and installing emblems at rear
378
9.5 Renewing lettering and emblems for wing
379
9.6 Removing and installing lettering and emblems for radiator grille
380
10 Special add-on parts
381
10.1 Assembly overview – special add-on parts
381
11 Support
382
11.1 Assembly overview - towing bracket
382
11.2 Assembly overview - Bowden cable
383
11.3 Removing and installing towing bracket
383
11.4 Removing and installing Bowden cable
387

Manufacturer's designation	General body repairs, exterior
Manufacturer	Volkswagen
Suitable for	Golf Sportsvan (2014 >) / Golf Sportsvan (2018 >)
Suitable car types	AM1, AN1
Category	Reparaturanleitung

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