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  • Examplepage for repair manual Brake system
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  • Examplepage for repair manual Brake system
  • Examplepage for repair manual 2 Brake system
  • Examplepage for repair manual 3 Brake system

Brake system

For Golf Sportsvan

Original Volkswagen repair manual


12,76 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

11.646 KB

147 Sites

Detailed technical data

Immediately readable

This repair manual contains: General information, Control unit and hydraulic unit, Sensors, Front brakes, Brake pedal and Vacuum system. Show more
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Repair manual Golf Sportsvan Brake system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 2 Identification
    2
  • 2.1 Allocation of PR number - brakes
    2
  • 3 Technical data
    4
  • 3.1 Technical data for brakes
    4
  • 4 Brake test
    6
  • 4.1 General information
    6
  • 4.2 Checking vehicles with front-wheel drive
    6
  • 4.3 Checking parking brake
    6
  • Anti-lock brake system
    8
  • 1 General information
    8
  • 1.1 Repair instructions for repair work on ABS
    8
  • 2 Overview of fitting locations
    11
  • 2.1 Overview of fitting locations - ABS/ESP
    11
  • 3 Control unit and hydraulic unit
    13
  • 3.1 Assembly overview - control unit and hydraulic unit
    13
  • 3.2 Removing and installing ABS control unit J104 and ABS hydraulic unit N55
    17
  • 3.3 Connecting brake lines to hydraulic unit
    32
  • 3.4 Separating control unit from hydraulic unit
    34
  • 3.5 Fitting control unit to hydraulic unit
    35
  • 4 Sensors
    37
  • 4.1 Assembly overview - speed sensor on front axle
    37
  • 4.2 Assembly overview - speed sensor on rear axle
    38
  • 4.3 Removing and installing speed sensors on front axle G45 / G47
    38
  • 4.4 Removing and installing speed sensors on rear axle G44 / G46
    39
  • 4.5 Checking ABS sensor ring
    40
  • 4.6 Removing and installing ESP sensor unit G419
    41
  • Brakes - mechanism
    42
  • 1 Front brakes
    42
  • 1.1 Assembly overview - front brakes
    42
  • 1.2 Removing and installing brake pads/linings
    45
  • 1.3 Removing and installing brake caliper
    50
  • 2 Rear brakes
    55
  • 2.1 Assembly overview - rear brakes
    55
  • 2.2 Removing and installing brake pads/linings
    57
  • 2.3 Removing and installing brake caliper
    61
  • 3 Parking brake
    66
  • 3.1 Overview of fitting locations - parking brake
    66
  • 3.2 Removing and installing control unit for electromechanical parking brake J540
    67
  • 3.3 Removing and installing parking brake motor V282 / V283
    67
  • 4 Brake pedal
    70
  • 4.1 Assembly overview - brake pedal
    70
  • 4.2 Separating brake pedal from brake servo
    73
  • 4.3 Connecting brake pedal to brake servo
    74
  • 4.4 Removing and installing brake pedal
    74
  • 4.5 Removing and installing mounting bracket
    75
  • Brakes - hydraulics
    80
  • 1 Front brake caliper
    80
  • 1.1 Assembly overview - front brake caliper
    80
  • 1.2 Removing and installing brake caliper piston
    82
  • 2 Rear brake caliper
    86
  • 2.1 Assembly overview - rear brake caliper
    86
  • 2.2 Removing and installing protective cap
    86
  • 3 Brake servo and brake master cylinder
    90
  • 3.1 Assembly overview - brake servo/brake master cylinder
    90
  • 3.2 Removing and installing brake light switch
    95
  • 3.3 Removing and installing brake master cylinder
    98
  • 3.4 Removing and installing brake servo
    108
  • 4 Vacuum system
    130
  • 4.1 Assembly overview - vacuum pump
    130
  • 4.2 Checking non-return valve
    130
  • 4.3 Removing and installing vacuum sender G608
    130
  • 4.4 Checking vacuum system
    131
  • 5 Brake lines
    135
  • 5.1 Repairing brake lines
    135
  • 6 Hydraulic system
    140
  • 6.1 General notes on brake fluid
    140
  • 6.2 Bleeding hydraulic system following standard procedure
    140
  • 6.3 Subsequent bleeding of hydraulic system
    142
  • 6.4 Testing for leaks
    142
Manufacturer's designation Brake system
Manufacturer Volkswagen
Suitable for Golf Sportsvan (2014 >) / Golf Sportsvan (2018 >)
Suitable car types AM1, AN1
Category Reparaturanleitung

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