Name: 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
Brand: Volkswagen
SKU: CDGf6fce667d617
Price: 42.23 EUR
Availability: InStock

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Repair manual 3-cylinder direct injection engine PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety regulations for working on fuel supply
1
1.2 Safety measures when working on vehicles with a start/stop system
1
1.4 Safety precautions when working on the cooling system
2
1.5 Safety precautions when working on ignition system
2
1.6 Safety precautions when working on exhaust system
3
2 Marking
4
2.1 Engine number/engine data
4
3 Repair instructions
12
3.1 Rules for cleanliness
12
3.2 General information
12
3.3 General repair instructions
13
3.4 Foreign objects in engine
13
3.5 Contact corrosion
13
3.6 Routing and attachment of lines
14
3.7 Fitting radiator and condensers
14
3.8 Checking vacuum system
14
Removing and installing engine
15
1 Removing and installing motor
15
1.1 Removing motor
15
1.2 Separating engine and gearbox
72
1.3 Securing engine on engine and gearbox support
78
1.4 Installing engine
80
2 Assembly mountings
93
2.1 Assembly overview - assembly mountings
93
2.2 Removing and installing engine mounting
103
2.3 Removing and installing gearbox mountings
107
2.4 Removing and installing pendulum support
112
2.5 Supporting engine in installation position
115
2.6 Adjusting assembly mountings
149
2.7 Checking adjustment of assembly mountings (engine and gearbox mountings)
152
Crankshaft group
154
1 Cylinder block (pulley end)
154
1.1 Assembly overview - poly V-belt drive
154
1.2 Removing and installing poly-V belt
158
1.3 Removing and installing tensioner for poly V-belt
162
1.4 Removing and installing vibration damper
163
1.5 Removing and installing engine support
167
1.6 Renewing crankshaft oil seal - belt pulley end
171
2 Cylinder block, gearbox end
174
2.1 Assembly overview - cylinder block, gearbox end
174
2.2 Removing and installing flywheel
176
2.3 Removing and installing sealing flange on gearbox side
178
3 Crankshaft
189
3.1 Crankshaft dimensions
189
3.2 Renewing needle bearing in crankshaft
189
4 Pistons and conrods
192
4.1 Assembly overview - pistons and conrods
192
4.2 Removing and installing pistons
195
4.3 Checking pistons and cylinder bores
196
4.4 Separating new conrod
198
4.5 Checking radial clearance of conrods
199
4.6 Removing and installing oil spray jets
199
4.7 Setting piston to TDC position
201
Cylinder head, valve gear
205
1 Cylinder head
205
1.1 Assembly overview - cylinder head
205
1.2 Assembly overview - camshaft housing
207
1.3 Removing and installing cylinder head
210
1.4 Removing and installing camshaft housing
213
1.5 Checking compression
218
2 Toothed belt drive
221
2.1 Assembly overview - toothed belt cover
221
2.2 Assembly overview - toothed belt
221
2.3 Removing and installing toothed belt
223
2.4 Preassembling and installing test tool VAS 611 007
230
2.5 Checking valve timing
238
2.6 Adjusting valve timing
241
2.7 Removing toothed belt from camshaft
252
3 Valve gear
260
3.1 Assembly overview - valve gear
260
3.2 Measuring axial play of camshaft
262
3.3 Removing and installing camshaft oil seal
263
3.4 Removing and installing camshaft adjuster
270
3.5 Removing and installing camshaft control valve 1 N205
282
3.6 Removing and installing exhaust camshaft control valve 1 N318
283
3.7 Removing and installing valve stem seals
284
4 Inlet and exhaust valves
297
4.1 Checking valve guides
297
4.2 Checking valves
298
4.3 Valve dimensions
298
Lubrication
299
1 Sump, oil pump
299
1.1 Assembly overview - sump/oil pump
299
1.2 Engine oil:
303
1.3 Removing and installing sump
303
1.4 Removing and installing oil pump
308
1.5 Removing and installing oil level and oil temperature sender G266
310
2 Engine oil cooler
312
2.1 Assembly overview - engine oil cooler
312
2.2 Removing and installing engine oil cooler
313
3 Crankcase ventilation
314
3.1 Assembly overview - crankcase breather system
314
3.2 Removing and installing oil separator
315
4 Oil filter, oil pressure switch
319
4.1 Assembly overview - oil filter/oil pressure switch
319
4.2 Removing and installing oil pressure sender G10
320
4.3 Checking oil pressure and oil pressure switch
321
4.4 Removing and installing oil filter housing
321
4.5 Removing and installing oil pressure regulating valve N428
323
Cooling
325
1 Cooling system/coolant
325
1.1 Connection diagram - coolant hoses
325
1.2 Checking cooling system for leaks
326
1.3 Draining and adding coolant
331
2 Coolant pump, regulation of cooling system
359
2.1 Assembly overview - coolant pump, thermostat
359
2.2 Assembly overview - electric coolant pump
362
2.3 Assembly overview - coolant temperature sender
363
2.4 Removing and installing electric coolant pump
364
2.5 Removing and installing coolant pump
367
2.6 Removing and installing thermostat
371
2.7 Removing and installing toothed belt pulley for coolant pump
375
2.8 Removing and installing coolant temperature sender G62
377
2.9 Removing and installing radiator outlet coolant temperature sender G83
380
3 Coolant pipes
385
3.1 Assembly overview - coolant pipes
385
3.2 Removing and installing coolant pipes
385
4 Radiator, radiator fan
388
4.1 Assembly overview - radiator/radiator fan
388
4.2 Assembly overview - radiator cowl and radiator fan
398
4.3 Assembly overview - radiator blind
400
4.4 Removing and installing radiator
403
4.5 Removing and installing water radiator for charge air cooling circuit
428
4.6 Removing and installing radiator cowl
434
4.7 Removing and installing radiator fan V7
441
4.8 Removing and installing radiator blind
443
4.9 Removing and installing radiator blind control motor V544
445
Turbocharging/supercharging
451
1 Turbocharger
451
1.1 Assembly overview - turbocharger
451
1.2 Removing and installing turbocharger
454
1.3 Removing and installing charge pressure positioner V465
461
1.4 Removing and installing connection for turbocharger
463
2 Charge air system
468
2.1 Assembly overview - charge air system
468
2.2 Removing and installing charge air cooler
470
2.3 Removing and installing charge pressure sender GX26
474
2.4 Checking charge air system for leaks
475
2.5 Removing and installing air pipe
477
Mixture preparation - injection
480
1 Injection system
480
1.1 Overview of fitting locations - injection system
480
2 Injectors
493
2.1 Assembly overview - fuel rail with injectors
493
2.2 Removing and installing fuel rail
496
2.3 Removing and installing injectors
497
2.4 Cleaning injectors
512
3 Air filter
514
3.1 Assembly overview - air filter housing
514
3.2 Removing and installing air filter housing
522
3.3 Removing air duct on lock carrier
525
4 Intake manifold
528
4.1 Assembly overview - intake manifold
528
4.2 Removing and installing intake manifold
530
4.3 Removing and installing throttle valve module GX3
537
4.4 Cleaning throttle valve module GX3
539
5 Senders and sensors
541
5.2 Removing and installing fuel pressure sender G247
543
5.3 Checking fuel pressure sender G247
545
5.4 Removing and installing intake manifold sender GX9
548
5.5 Removing and installing exhaust gas pressure sensor 1 G450
548
6 Engine control unit
551
6.1 Assembly overview - engine control unit
551
6.2 Removing and installing engine control unit J623
554
7 High-pressure pump
565
7.1 Assembly overview - high-pressure pump
565
7.2 Removing and installing high-pressure pump
566
7.3 Removing and installing high-pressure pipe
568
8 Lambda probe
570
8.1 Assembly overview - Lambda probe
570
8.2 Removing and installing Lambda probe
571
Exhaust system
574
1 Exhaust pipes and silencers
574
1.1 Assembly overview - silencers
574
1.2 Separating exhaust pipes from silencers
583
1.3 Removing and installing silencer
587
1.4 Aligning exhaust system free of stress
599
1.5 Checking exhaust system for leaks
600
1.6 Installation position of clamp
600
2 Emission control
604
2.1 Assembly overview - emission control
604
2.2 Removing and installing catalytic converter
612
2.3 Removing and installing particulate filter
616
Ignition system
617
1 Ignition system
617
1.1 Assembly overview - ignition system
617
1.2 Removing and installing ignition coils with output stage
619
1.3 Removing and installing knock sensor 1 G61
622
1.4 Removing and installing Hall sender
624
1.5 Removing and installing engine speed sender G28
625

Manufacturer's designation	3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
Manufacturer	Volkswagen
Suitable for	Golf VII (2013) / Golf Variant (2014) / Polo (2014) / Golf Sportsvan (2014 >) / Polo G (Indien) (2015) / Polo G (Indien) (2015) / Touran (2016 > ) / VW eUP (2012) / Golf VII (2017) / Golf (2017) / Polo (2018) / T-Roc (2018 >) / Golf Sportsvan (2018 >) / T-Cross (2019 >) / Up! (2020 >) / T-Roc Cabriolet (2020 >)
Suitable car types	5G1, 6C1, AM1, 603, 604, 5T1, 122, BQ1, BV5, AW1, A11, AN1, C11, 123, AC7
Engine code	CHZD, CHZA, CHZF, CHZK, CHZL, DKJA, DKRB, DKLA, DKLC, CHZC, CHZJ, DKRA, DKRF, DKRC, DKLB, DSHA
Category	Reparaturanleitung

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