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  • Examplepage for repair manual 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)

3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)

For Golf VII / Golf Variant / Polo / Golf Sportsvan / Polo G / Touran / VW eUP / Golf / T-Roc / T-Cross / Up! / T-Roc Cabriolet

Original Volkswagen repair manual


42,23 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

64.489 KB

635 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing motor, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Inlet and exhaust valves, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger and Lambda probe. Show more
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Repair manual 3-cylinder direct injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Marking
    4
  • 2.1 Engine number/engine data
    4
  • 3 Repair instructions
    12
  • 3.1 Rules for cleanliness
    12
  • 3.2 General information
    12
  • 3.3 General repair instructions
    13
  • 3.4 Foreign objects in engine
    13
  • 3.5 Contact corrosion
    13
  • 3.6 Routing and attachment of lines
    14
  • 3.7 Fitting radiator and condensers
    14
  • 3.8 Checking vacuum system
    14
  • Removing and installing engine
    15
  • 1 Removing and installing motor
    15
  • 1.1 Removing motor
    15
  • 1.2 Separating engine and gearbox
    72
  • 1.3 Securing engine on engine and gearbox support
    78
  • 1.4 Installing engine
    80
  • 2 Assembly mountings
    93
  • 2.1 Assembly overview - assembly mountings
    93
  • 2.2 Removing and installing engine mounting
    103
  • 2.3 Removing and installing gearbox mountings
    107
  • 2.4 Removing and installing pendulum support
    112
  • 2.5 Supporting engine in installation position
    115
  • 2.6 Adjusting assembly mountings
    149
  • 2.7 Checking adjustment of assembly mountings (engine and gearbox mountings)
    152
  • Crankshaft group
    154
  • 1 Cylinder block (pulley end)
    154
  • 1.1 Assembly overview - poly V-belt drive
    154
  • 1.2 Removing and installing poly-V belt
    158
  • 1.3 Removing and installing tensioner for poly V-belt
    162
  • 1.4 Removing and installing vibration damper
    163
  • 1.5 Removing and installing engine support
    167
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    171
  • 2 Cylinder block, gearbox end
    174
  • 2.1 Assembly overview - cylinder block, gearbox end
    174
  • 2.2 Removing and installing flywheel
    176
  • 2.3 Removing and installing sealing flange on gearbox side
    178
  • 3 Crankshaft
    189
  • 3.1 Crankshaft dimensions
    189
  • 3.2 Renewing needle bearing in crankshaft
    189
  • 4 Pistons and conrods
    192
  • 4.1 Assembly overview - pistons and conrods
    192
  • 4.2 Removing and installing pistons
    195
  • 4.3 Checking pistons and cylinder bores
    196
  • 4.4 Separating new conrod
    198
  • 4.5 Checking radial clearance of conrods
    199
  • 4.6 Removing and installing oil spray jets
    199
  • 4.7 Setting piston to TDC position
    201
  • Cylinder head, valve gear
    205
  • 1 Cylinder head
    205
  • 1.1 Assembly overview - cylinder head
    205
  • 1.2 Assembly overview - camshaft housing
    207
  • 1.3 Removing and installing cylinder head
    210
  • 1.4 Removing and installing camshaft housing
    213
  • 1.5 Checking compression
    218
  • 2 Toothed belt drive
    221
  • 2.1 Assembly overview - toothed belt cover
    221
  • 2.2 Assembly overview - toothed belt
    221
  • 2.3 Removing and installing toothed belt
    223
  • 2.4 Preassembling and installing test tool VAS 611 007
    230
  • 2.5 Checking valve timing
    238
  • 2.6 Adjusting valve timing
    241
  • 2.7 Removing toothed belt from camshaft
    252
  • 3 Valve gear
    260
  • 3.1 Assembly overview - valve gear
    260
  • 3.2 Measuring axial play of camshaft
    262
  • 3.3 Removing and installing camshaft oil seal
    263
  • 3.4 Removing and installing camshaft adjuster
    270
  • 3.5 Removing and installing camshaft control valve 1 N205
    282
  • 3.6 Removing and installing exhaust camshaft control valve 1 N318
    283
  • 3.7 Removing and installing valve stem seals
    284
  • 4 Inlet and exhaust valves
    297
  • 4.1 Checking valve guides
    297
  • 4.2 Checking valves
    298
  • 4.3 Valve dimensions
    298
  • Lubrication
    299
  • 1 Sump, oil pump
    299
  • 1.1 Assembly overview - sump/oil pump
    299
  • 1.2 Engine oil:
    303
  • 1.3 Removing and installing sump
    303
  • 1.4 Removing and installing oil pump
    308
  • 1.5 Removing and installing oil level and oil temperature sender G266
    310
  • 2 Engine oil cooler
    312
  • 2.1 Assembly overview - engine oil cooler
    312
  • 2.2 Removing and installing engine oil cooler
    313
  • 3 Crankcase ventilation
    314
  • 3.1 Assembly overview - crankcase breather system
    314
  • 3.2 Removing and installing oil separator
    315
  • 4 Oil filter, oil pressure switch
    319
  • 4.1 Assembly overview - oil filter/oil pressure switch
    319
  • 4.2 Removing and installing oil pressure sender G10
    320
  • 4.3 Checking oil pressure and oil pressure switch
    321
  • 4.4 Removing and installing oil filter housing
    321
  • 4.5 Removing and installing oil pressure regulating valve N428
    323
  • Cooling
    325
  • 1 Cooling system/coolant
    325
  • 1.1 Connection diagram - coolant hoses
    325
  • 1.2 Checking cooling system for leaks
    326
  • 1.3 Draining and adding coolant
    331
  • 2 Coolant pump, regulation of cooling system
    359
  • 2.1 Assembly overview - coolant pump, thermostat
    359
  • 2.2 Assembly overview - electric coolant pump
    362
  • 2.3 Assembly overview - coolant temperature sender
    363
  • 2.4 Removing and installing electric coolant pump
    364
  • 2.5 Removing and installing coolant pump
    367
  • 2.6 Removing and installing thermostat
    371
  • 2.7 Removing and installing toothed belt pulley for coolant pump
    375
  • 2.8 Removing and installing coolant temperature sender G62
    377
  • 2.9 Removing and installing radiator outlet coolant temperature sender G83
    380
  • 3 Coolant pipes
    385
  • 3.1 Assembly overview - coolant pipes
    385
  • 3.2 Removing and installing coolant pipes
    385
  • 4 Radiator, radiator fan
    388
  • 4.1 Assembly overview - radiator/radiator fan
    388
  • 4.2 Assembly overview - radiator cowl and radiator fan
    398
  • 4.3 Assembly overview - radiator blind
    400
  • 4.4 Removing and installing radiator
    403
  • 4.5 Removing and installing water radiator for charge air cooling circuit
    428
  • 4.6 Removing and installing radiator cowl
    434
  • 4.7 Removing and installing radiator fan V7
    441
  • 4.8 Removing and installing radiator blind
    443
  • 4.9 Removing and installing radiator blind control motor V544
    445
  • Turbocharging/supercharging
    451
  • 1 Turbocharger
    451
  • 1.1 Assembly overview - turbocharger
    451
  • 1.2 Removing and installing turbocharger
    454
  • 1.3 Removing and installing charge pressure positioner V465
    461
  • 1.4 Removing and installing connection for turbocharger
    463
  • 2 Charge air system
    468
  • 2.1 Assembly overview - charge air system
    468
  • 2.2 Removing and installing charge air cooler
    470
  • 2.3 Removing and installing charge pressure sender GX26
    474
  • 2.4 Checking charge air system for leaks
    475
  • 2.5 Removing and installing air pipe
    477
  • Mixture preparation - injection
    480
  • 1 Injection system
    480
  • 1.1 Overview of fitting locations - injection system
    480
  • 2 Injectors
    493
  • 2.1 Assembly overview - fuel rail with injectors
    493
  • 2.2 Removing and installing fuel rail
    496
  • 2.3 Removing and installing injectors
    497
  • 2.4 Cleaning injectors
    512
  • 3 Air filter
    514
  • 3.1 Assembly overview - air filter housing
    514
  • 3.2 Removing and installing air filter housing
    522
  • 3.3 Removing air duct on lock carrier
    525
  • 4 Intake manifold
    528
  • 4.1 Assembly overview - intake manifold
    528
  • 4.2 Removing and installing intake manifold
    530
  • 4.3 Removing and installing throttle valve module GX3
    537
  • 4.4 Cleaning throttle valve module GX3
    539
  • 5 Senders and sensors
    541
  • 5.2 Removing and installing fuel pressure sender G247
    543
  • 5.3 Checking fuel pressure sender G247
    545
  • 5.4 Removing and installing intake manifold sender GX9
    548
  • 5.5 Removing and installing exhaust gas pressure sensor 1 G450
    548
  • 6 Engine control unit
    551
  • 6.1 Assembly overview - engine control unit
    551
  • 6.2 Removing and installing engine control unit J623
    554
  • 7 High-pressure pump
    565
  • 7.1 Assembly overview - high-pressure pump
    565
  • 7.2 Removing and installing high-pressure pump
    566
  • 7.3 Removing and installing high-pressure pipe
    568
  • 8 Lambda probe
    570
  • 8.1 Assembly overview - Lambda probe
    570
  • 8.2 Removing and installing Lambda probe
    571
  • Exhaust system
    574
  • 1 Exhaust pipes and silencers
    574
  • 1.1 Assembly overview - silencers
    574
  • 1.2 Separating exhaust pipes from silencers
    583
  • 1.3 Removing and installing silencer
    587
  • 1.4 Aligning exhaust system free of stress
    599
  • 1.5 Checking exhaust system for leaks
    600
  • 1.6 Installation position of clamp
    600
  • 2 Emission control
    604
  • 2.1 Assembly overview - emission control
    604
  • 2.2 Removing and installing catalytic converter
    612
  • 2.3 Removing and installing particulate filter
    616
  • Ignition system
    617
  • 1 Ignition system
    617
  • 1.1 Assembly overview - ignition system
    617
  • 1.2 Removing and installing ignition coils with output stage
    619
  • 1.3 Removing and installing knock sensor 1 G61
    622
  • 1.4 Removing and installing Hall sender
    624
  • 1.5 Removing and installing engine speed sender G28
    625
Manufacturer's designation 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
Manufacturer Volkswagen
Suitable for Golf VII (2013) / Golf Variant (2014) / Polo (2014) / Golf Sportsvan (2014 >) / Polo G (Indien) (2015) / Polo G (Indien) (2015) / Touran (2016 > ) / VW eUP (2012) / Golf VII (2017) / Golf (2017) / Polo (2018) / T-Roc (2018 >) / Golf Sportsvan (2018 >) / T-Cross (2019 >) / Up! (2020 >) / T-Roc Cabriolet (2020 >)
Suitable car types 5G1, 6C1, AM1, 603, 604, 5T1, 122, BQ1, BV5, AW1, A11, AN1, C11, 123, AC7
Engine code CHZD, CHZA, CHZF, CHZK, CHZL, DKJA, DKRB, DKLA, DKLC, CHZC, CHZJ, DKRA, DKRF, DKRC, DKLB, DSHA
Category Reparaturanleitung

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