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General body repairs, exterior

For Sharan

Original Volkswagen repair manual


12,69 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.001 KB

146 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wing, Noise insulation, Bonnet, Rear lid, Fuel tank flap, Sunroof with glass panel, Front bumper > 05.00, Flush bonded windows, Windows having threaded connections, Exterior mirror and Roof edge spoiler. Show more
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Repair manual Sharan General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Lock carrier
    1
  • 1.1 Tools
    1
  • 1.2 Lock carrier - service position 06.00 >
    1
  • 1.3 Removing and installing lock carrier with add-on components
    3
  • 2 Wing
    5
  • 2.1 Removing and installing front wing > 05.00
    5
  • 2.2 Removing and installing front wing 06.00 >
    9
  • 3 Noise insulation
    13
  • 3.1 Assembly overview - noise insulation
    13
  • Bonnet, rear lid
    14
  • 1 Bonnet
    14
  • 1.1 Tools
    14
  • 1.2 Assembly overview - bonnet > 05.00
    14
  • 1.3 Assembly overview - bonnet 06.00 >
    16
  • 1.4 Assembly overview - bonnet 11.03 >
    17
  • 1.5 Removing gas-filled strut 06.00 >
    18
  • 1.6 Assembly overview - bonnet lock release cable
    18
  • 1.7 Removing insulation
    19
  • 2 Rear lid
    20
  • 2.1 Tools
    20
  • 2.2 Assembly overview - rear lid
    20
  • 2.3 Removing gas-filled strut
    22
  • 2.4 Releasing gas from gas-filled strut
    22
  • 2.5 Adjusting rear lid
    23
  • 2.6 Adjusting guide pins
    24
  • 2.7 Adjusting striker plate
    24
  • 2.8 Assembly overview - lid lock
    25
  • 2.9 Assembly overview - lock cylinder
    26
  • 3 Fuel tank flap
    28
  • 3.1 Assembly overview - fuel tank flap
    28
  • Front doors, door components, central locking
    29
  • 1 Front door
    29
  • 1.1 Tools
    29
  • 1.2 Assembly overview - front door
    30
  • 1.3 Removing and installing front door
    31
  • 1.4 Renewing front door
    31
  • 1.5 Assembly overview - door handle
    34
  • 1.6 Removing and installing door handle
    36
  • 1.7 Removing and installing lock cylinder
    37
  • 1.8 Assembly overview - door lock
    41
  • 1.9 Removing and installing door lock
    43
  • 1.10 Removing inner release handle
    43
  • 1.11 Removing and installing Bowden cable for door lock
    44
  • 1.12 Removing and installing interior door seal
    46
  • 2 Central locking
    47
  • 2.1 Tools
    47
  • 2.2 Location overview - central locking components
    47
  • 2.3 Removing and installing actuator for front/rear door
    49
  • 2.4 Removing and installing rear lid lock actuator
    50
  • 2.5 Removing and installing actuator for fuel tank filler cap
    50
  • 2.6 Removing and installing batteries for key with remote control > 04.01
    51
  • 2.8 Adapting (synchronising) keys with remote control > 04.01
    55
  • 2.9 Adapting keys 05.01 >
    56
  • Rear doors, door components
    57
  • 1 Rear door
    57
  • 1.1 Tools
    57
  • 1.2 Assembly overview - rear door
    57
  • 1.3 Removing and installing rear door
    59
  • 1.4 Renewing door
    59
  • 1.5 Assembly overview - door handle
    59
  • 1.6 Removing and installing door handle
    60
  • 1.7 Assembly overview - door lock with operating components
    62
  • 1.8 Removing and installing door lock
    63
  • 1.9 Removing inner release handle
    63
  • 1.10 Removing and installing Bowden cable for door lock
    64
  • 1.11 Removing and installing interior door seal
    65
  • Sunroof
    66
  • 1 Sunroof with glass panel
    66
  • 1.1 Assembly overview - sliding/tilting sunroof with glass panel
    66
  • 1.2 Removing glass panel for sliding/tilting sunroof
    67
  • 1.3 Adjusting panel seal
    68
  • 1.4 Installing sunroof glass panel
    68
  • 1.5 Removing and installing sun visor
    68
  • 1.6 Checking parallel running
    69
  • 1.7 Adjusting parallel running
    69
  • 1.8 Adjusting height of sunroof glass panel
    70
  • 1.9 Checking electric drive (zero position)
    70
  • 1.10 Removing and installing sliding/tilting sunroof assembly unit
    72
  • 1.11 Cleaning water drain hoses
    74
  • Bumpers
    77
  • 1 Front bumper > 05.00
    77
  • 1.1 Repairing bumper cover
    77
  • 1.2 Assembly overview - front bumper
    77
  • 1.3 Replacing broken retainers in bumper cover with retaining clips
    78
  • 2 Front bumper 06.00 >
    79
  • 2.1 Assembly overview - front bumper
    79
  • 2.2 Assembly overview - front bumper add-on components 11.03 >
    80
  • 3 Rear bumper > 05.00
    81
  • 3.1 Repairing bumper cover
    81
  • 3.2 Assembly overview - rear bumper
    81
  • 4 Rear bumper 06.00 >
    83
  • 4.1 Assembly overview - rear bumper
    83
  • 4.2 Assembly overview - towing bracket
    84
  • Glazing
    85
  • 1 Flush bonded windows
    85
  • 1.1 Tools
    85
  • 1.2 Materials
    86
  • 1.3 Repairing windscreen
    87
  • 1.4 Assembly overview - windscreen
    87
  • 1.5 Removing windscreen
    88
  • 1.6 Installing windscreen
    90
  • 1.7 Assembly overview - rear window ▸ 05.00
    91
  • 1.8 Removing undamaged rear window ▸ 05.00
    92
  • 1.9 Assembly overview - rear window 06.00 ▸
    93
  • 1.10 Removing undamaged rear window 06.00 ▸
    93
  • 1.11 Removing broken rear window
    94
  • 1.12 Installing rear window
    94
  • 1.13 Preparing old undamaged window for glazing
    95
  • 1.14 Preparing new window for glazing
    95
  • 1.15 Preparing body flange for glazing
    97
  • 1.16 Installation instructions
    97
  • 1.17 Minimum curing period
    97
  • 1.18 Touching up paint damage
    98
  • 1.19 Cleaning off excess adhesive sealing material
    98
  • 2 Windows having threaded connections
    99
  • 2.1 Assembly overview - front side window
    99
  • 2.2 Assembly overview - vent wing
    100
  • 3 Door windows
    101
  • 3.1 Assembly overview - front door window
    101
  • 3.2 Removing and installing window crank handle
    102
  • 3.3 Removing front door window
    102
  • 3.4 Adjusting front door window
    103
  • 3.5 Removing and installing front window regulator
    103
  • 3.6 Assembly overview - rear door window
    103
  • 3.7 Removing rear door window
    104
  • 3.8 Adjusting rear door window
    105
  • 3.9 Removing and installing rear window regulator
    105
  • 3.10 Repairing electric window regulators
    106
  • 3.12 Overcoming resistance with excess force limitation
    109
  • 3.13 Initialising and releasing automatic closing function
    109
  • Exterior equipment
    111
  • 1 Wheel housing liner
    111
  • 1.1 Assembly overview - front wheel housing liner
    111
  • 1.2 Assembly overview - rear wheel housing liner
    112
  • 2 Exterior mirror
    113
  • 2.1 Tools
    113
  • 2.2 Assembly overview - exterior mirror (old design)
    113
  • 2.3 Assembly overview - exterior mirror (new design)
    115
  • 2.4 Removing mirror housing
    116
  • 2.5 Removing and installing mirror housing with turn signal 11.03 >
    116
  • 3 Radiator grille
    119
  • 3.1 Assembly overview - radiator grille > 05.00
    119
  • 3.2 Removing and installing radiator grille with trim frame > 05.00
    119
  • 3.3 Chrome strips for radiator grille 11.03 >
    121
  • 4 Mouldings and trims
    122
  • 4.1 Protective side mouldings
    122
  • 4.2 Assembly overview - protective side mouldings
    122
  • 4.3 Renewing scuff protection film
    123
  • 4.4 Roof mouldings
    124
  • 4.5 Side member extension
    125
  • 4.6 Assembly overview - lettering > 05.00
    130
  • 4.7 Assembly overview - lettering 06.00 >
    131
  • 4.8 Removing side lettering
    132
  • 5 Roof railing
    133
  • 5.1 Assembly overview - roof railing
    133
  • 6 Roof edge spoiler
    134
  • 6.1 Tools
    134
  • 6.2 Materials
    134
  • 6.3 Assembly overview - roof edge spoiler
    135
  • 6.4 Removing and installing roof edge spoiler
    136
  • 6.5 Preparing body kit component for bonding
    139
  • 6.6 Installation instructions
    139
  • 6.7 Minimum curing period
    139
  • 6.8 Touching up paint damage
    140
  • 6.9 Cleaning off excess adhesive sealing material
    140
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Sharan (1995 - 2010)
Suitable car types 7M
Category Reparaturanleitung

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