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General body repairs, exterior

For Gol V / Sedan / Saveiro

Original Volkswagen repair manual


28,15 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

12.491 KB

368 Sites

Detailed technical data

Immediately readable

This repair manual contains: Body - front section, Bonnet, Rear lid (Gol), Fuel reservoir nozzle compartment and lid set, Central locking, Glasses glued with adhesive, Materials used and operational care required, External rear-view mirror, Side trims, roof, Front grid, front protector grids, rear protector frames, Roof rack (Saveiro), Spoiler and Saveiro Cross Components. Show more
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Repair manual Gol V / Sedan / Saveiro General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Body - front section
    1
  • 1.1 Front end with complementary parts - assembly overview
    1
  • 1.2 Front end with complementary parts - remove and install
    2
  • 1.3 Front end - service position
    3
  • 1.4 Front wing - assembly overview
    4
  • 1.5 Engine compartment upper partition panel - replacing
    6
  • 1.6 Spare wheel mechanism - assembly overview
    8
  • Bonnet, rear lid
    9
  • 1 Bonnet
    9
  • 1.1 Assembly overview
    9
  • 1.2 Bonnet - remove and install
    10
  • 1.3 Bonnet - adjust
    10
  • 1.4 Bonnet hinge - remove and install
    11
  • 1.5 Bonnet latch operation cable - assembly overview
    12
  • 1.6 Bonnet latch Bowden cable - remove and install
    13
  • 1.7 Bonnet upper latch - remove and install
    16
  • 1.8 Bonnet lower latch - remove and install
    16
  • 2 Rear lid (Gol)
    17
  • 2.1 Assembly overview
    17
  • 2.2 Rear lid shock absorber - remove
    18
  • 2.3 Rear lid shock absorber - remove the gas
    19
  • 2.4 Rear lid trim - remove and install
    19
  • 2.5 Rear lid - remove and install
    19
  • 2.6 Rear lid hinge - remove and install
    21
  • 2.7 Rear lid - adjust
    23
  • 2.8 Housing with latch cylinder - assembly overview
    25
  • 2.9 Housing with Latch cylinder - remove and install
    26
  • 2.10 Latch cylinder - remove and install
    28
  • 2.11 Cylinder - assembly and disassembly
    28
  • 2.12 Door latch - remove and install
    29
  • 2.13 Rear lid unlocking motor V139 - remove and install
    31
  • 3 Rear lid (Voyage)
    32
  • 3.1 Assembly overview
    32
  • 3.2 Rear lid trim - remove and install
    33
  • 3.3 Rear lid - remove and install
    34
  • 3.4 Rear lid hinge - remove and install
    36
  • 3.5 Rear lid - adjust
    38
  • 3.6 Housing with latch cylinder - assembly overview
    40
  • 3.7 Housing with Latch cylinder - remove and install
    41
  • 3.8 Latch cylinder - remove and install
    43
  • 3.9 Latch cylinder - disassemble and assemble
    43
  • 3.10 Door latch - remove and install
    43
  • 3.11 Rear lid unlocking motor V139 - remove and install
    44
  • 4 Tailgate (Saveiro)
    45
  • 4.1 Tailgate buffer (►CP 122368) - adjust
    45
  • 4.2 Tailgate buffer (CP 122369 ►) - adjust
    46
  • 4.3 Tailgate lock (►CP 122368) - remove and install
    47
  • 4.4 Tailgate lock (CP 122369 ►) - remove and install
    50
  • 4.5 Rod driver - remove and install
    53
  • 4.6 Tailgate handle with cylinder - remove and install
    56
  • 4.7 Tailgate sustaining cable - remove and install
    57
  • 4.8 Latch cylinder - remove and install
    60
  • 4.9 Latch cylinder - disassemble and assemble
    60
  • 4.10 Tailgate damper - remove and install
    60
  • 4.11 Cargo cover damper - replace
    62
  • 4.12 Tailgate - remove and install
    63
  • 4.13 Tailgate - adjust
    65
  • 4.14 Bucket sealing membrane - remove and install
    65
  • 5 Fuel reservoir nozzle compartment and lid set
    68
  • 5.1 Fuel reservoir nozzle compartment lid (Gol and Voyage) - remove and install
    68
  • 5.2 Fuel reservoir nozzle compartment lid (Saveiro) - remove and install
    69
  • Front doors, door components, central locking
    70
  • 1 Front door
    70
  • 1.1 Tools
    70
  • 1.2 Assembly overview
    71
  • 1.3 Door - remove and install
    72
  • 1.4 Door - adjust
    74
  • 1.5 Door - disassemble and assemble
    77
  • 1.6 Door - replace
    77
  • 1.7 Front door arrester - adjust
    77
  • 1.8 Door limiter - remove and install
    78
  • 1.9 Internal handle - replace
    79
  • 1.10 Front door external handle and lock - assembly overview
    79
  • 1.11 Lock cylinder housing - remove and install
    81
  • 1.12 Latch cylinder - remove and install
    82
  • 1.13 Latch cylinder - disassemble and assemble
    83
  • 1.14 Door handle - remove and install
    83
  • 1.15 External door handle - replace
    85
  • 1.16 Door lock (► 02.09) - remove and install
    85
  • 1.17 Door lock (Saveiro , Gol and Voyage 03.09 ►) - remove and install
    87
  • 1.18 Lock button (locking rod) - remove and install
    89
  • 1.19 Door lock - replace
    90
  • 1.20 Lock Bowden cable - replace
    90
  • 1.21 Door sealing membrane - remove and install
    91
  • 1.22 Internal door trim - remove and install
    93
  • 2 Central locking
    94
  • 2.1 Central locking installation locations overview
    95
  • 2.2 Central control unit for convenience system J393 - remove
    96
  • 2.3 Battery of key with radio remote command (articulated) - remove and install
    97
  • 2.5 Key - synchronize
    100
  • Rear doors, door components
    101
  • 1 Rear passenger doors
    101
  • 1.1 Rear passenger doors - assembly overview
    101
  • 1.2 Door - remove and install
    102
  • 1.3 Door - adjust
    103
  • 1.4 Rear passenger door - disassemble and assemble
    105
  • 1.5 Door - replace
    105
  • 1.6 Rear door arrester - adjust
    106
  • 1.7 Door limiter - remove and install
    106
  • 1.8 Internal handle - replace
    108
  • 1.9 Rear door external handle and lock - assembly overview
    108
  • 1.10 External handle housing - remove and install
    109
  • 1.11 External door handle - remove and install
    110
  • 1.12 External door handle - replace
    112
  • 1.13 Door lock - remove and install
    112
  • 1.14 Door lock - replace
    116
  • 1.15 Lock button (locking rod) - remove and install
    116
  • 1.16 Lock Bowden cable - replace
    117
  • 1.17 Door sealing membrane - remove and install
    117
  • 1.18 Internal door trim - remove and install
    119
  • Convertible roof, hardtop, canopy
    121
  • 1 Tonneau cover (Saveiro)
    121
  • 1.1 Assembly overview
    121
  • 1.2 Tonneau cover - remove and install
    122
  • Bumpers
    125
  • 1 Front bumper
    125
  • 1.1 Front protector - assembly overview
    125
  • 1.2 Front protector - remove and install
    125
  • 1.3 Front protector support - assembly overview
    128
  • 2 Rear bumper (Gol)
    129
  • 2.1 Rear protector - assembly overview
    129
  • 2.2 Rear protector - remove and install
    129
  • 2.3 Rear protector support (► 03.11) - assembly overview
    132
  • 2.4 Foamed rear protector support (04.11 ►) - assembly overview
    133
  • 3 Rear bumper (Voyage)
    134
  • 3.1 Rear protector - assembly overview
    134
  • 3.2 Rear protector - remove and install
    134
  • 3.3 Rear protector support (► 03.11) - assembly overview
    137
  • 3.4 Foamed rear protector support (04.11 ►) - assembly overview
    138
  • 4 Rear bumper (Saveiro)
    139
  • 4.1 Support and side protector - assembly overview
    139
  • 4.2 Side protector - remove and install
    139
  • 4.3 Support and central protector - assembly overview
    141
  • 4.4 Central protector - remove and install
    142
  • Glazing
    144
  • 1 Glasses glued with adhesive
    144
  • 1.1 Tools
    144
  • 1.2 Auxiliary materials - Brazilian market
    145
  • 1.3 Auxiliary materials for the export market
    146
  • 1.4 Matching table
    146
  • 1.5 Stickers for engraving the VIS number on the windows (only for Brazil) - supply
    146
  • 1.6 Windscreen - assembly overview
    147
  • 1.7 Windscreen - remove
    148
  • 1.8 Windscreen - install
    148
  • 1.9 Rear window (Gol) - assembly overview
    148
  • 1.10 Undamaged rear window (Gol) - remove
    149
  • 1.11 Damaged rear window (Gol) - remove
    150
  • 1.12 Rear window (Gol) - install
    151
  • 1.13 Rear window (Voyage) - assembly overview
    151
  • 1.14 Undamaged rear window (Voyage) - remove
    151
  • 1.15 Damaged rear window (Voyage) - remove
    152
  • 1.16 Rear window (Voyage) - install
    153
  • 1.17 Rear door fixed window - assembly overview
    153
  • 1.18 Undamaged fixed rear door window - remove
    154
  • 1.19 Damaged fixed rear door window - remove
    154
  • 1.20 Fixed rear door window - install
    154
  • 1.21 Fixed rear side window (Saveiro) - assembly overview
    154
  • 1.22 Undamaged fixed rear side window (Saveiro) - remove
    155
  • 1.23 Damaged fixed rear side window (Saveiro) - remove
    156
  • 1.24 Fixed rear side window (Saveiro) - install
    157
  • 1.25 Fixed rear side window (Saveiro - single cab) - assembly overview
    157
  • 1.26 Fixed rear window (Saveiro - extended cab) - assembly overview
    158
  • 1.27 Sliding rear window (Saveiro - single cab) - assembly overview
    159
  • 1.28 Sliding rear window (Saveiro - extended cab) - assembly overview
    160
  • 1.29 Undamaged fixed or sliding rear window (Saveiro) - remove
    160
  • 1.30 Rear fixed or sliding window (Saveiro) - install
    162
  • 1.31 Undamaged glass - prepare for install
    163
  • 1.32 New glass - prepare for install
    163
  • 1.33 Body flange - prepare to install the window
    164
  • 1.34 Assembly instructions
    164
  • 1.35 Minimum adhesive drying time
    166
  • 1.36 Paint damage - repair
    166
  • 1.37 Cleaning in case of resulting adhesive residues
    166
  • 2 Door window glass
    168
  • 2.1 Front door window glass - assembly overview
    168
  • 2.2 Front door window glass - remove and install
    168
  • 2.4 Window drive mechanism - remove and install
    171
  • 2.5 Driver/passenger window control motor V147 / V148 - remove and install
    172
  • 2.6 Front door window crank - remove and install
    173
  • 2.7 Front door window channel - remove and install
    173
  • 2.8 Front door window internal trim - remove and install
    174
  • 2.9 Front door window external trim - replace
    174
  • 2.10 Rear door window glass - assembly overview
    175
  • 2.11 Rear door window glass - remove and install
    175
  • 2.12 Rear door window drive mechanism - remove and install
    176
  • 2.13 Left/right rear window control motor V26 / V27 - remove and install
    177
  • 2.14 Rear door window drive crank - remove and install
    178
  • 2.15 Rear door window channel - remove and install
    178
  • 2.16 Rear door window internal trim - remove and install
    179
  • 2.17 Rear door window external trim - replace
    179
  • Exterior equipment
    180
  • 1 Materials used and operational care required
    180
  • 1.1 Auxiliary materials for Brazilian market
    180
  • 1.2 Auxiliary materials for export market
    180
  • 1.3 Matching table
    180
  • 1.4 Paint damage - repair
    181
  • 1.6 Minimum adhesive drying time
    181
  • 2 Wheel arch protector
    182
  • 2.1 Front wheel arch protector - remove and install
    182
  • 2.2 Rear wheel arch protector - remove and install
    183
  • 3 External rear-view mirror
    184
  • 3.1 External rear-view mirror - assembly overview
    184
  • 3.2 External rearview mirror - assembly overview - continued
    185
  • 3.3 Exterior rear-view mirror - remove and install
    185
  • 3.4 Mirror glass - remove and install
    186
  • 3.5 Mirror glass - remove and install
    187
  • 3.6 Turn signal (Blinker) - remove and install
    188
  • 4 External linings
    189
  • 4.1 Lower windscreen covering - assembly overview
    189
  • 4.2 Lower windscreen covering - remove and install
    190
  • 4.3 External linings on pillars and doors - replace
    191
  • 4.4 External B-pillar coverings (Saveiro - single cab) - replace
    193
  • 4.5 Footwell cover (Saveiro) - replace
    195
  • 5 Internal covering
    198
  • 5.1 Front wing side cover - remove and install
    198
  • 6 Side trims, roof
    199
  • 6.1 Side trims (Gol ► BT 003067 and Voyage ► AT 255034) - replace
    199
  • 6.2 Side trims (Gol BT 003068 ►and Voyage AT 255035 ►) - replace
    201
  • 6.3 Side trims (Saveiro Cross) - Assembly overview
    203
  • 6.4 Front door trim (Saveiro Cross) - replace
    203
  • 6.5 Rear side panel trim (Saveiro Cross) - replace
    206
  • 6.6 Decorative side stripe (Saveiro Trooper) - replace
    209
  • 6.7 Decorative stripe on the front and rear door (Gol Rallye) - replace
    210
  • 6.8 Decorative stripe on the front and rear door (Gol Rock in Rio) - replace
    213
  • 6.9 Decorative stripe on the front and rear door (Gol Rock in Rio) - replace
    214
  • 6.10 Rear cover trim (Voyage) - replace
    215
  • 6.11 Roof trim (► 07.08 - Gol and Voyage) - assembly overview
    217
  • 6.12 Roof trim (08.08 ► - Gol e Voyage) - assembly overview
    218
  • 6.13 Roof lining (Saveiro) - remove and install
    219
  • 6.14 Rear protector fixed window (Gol) - replace
    220
  • 6.15 Rear protector fixed window (Gol Vintage) - replace
    222
  • 6.16 Front protector fixed window (Gol Vintage) - replace
    224
  • 6.17 Decorative stripe and side lettering (Gol Vintage) - replace
    227
  • 7 Side member trim
    232
  • 7.1 Longitudinal member lower trim (Saveiro Cross ) - assembly overview
    233
  • 7.2 Longitudinal member lower trim (Saveiro Cross) - replace
    233
  • 7.3 Longitudinal lower trim (Gol Rallye) - general overview of assembly
    237
  • 7.4 Longitudinal lower trim (Gol Rallye) - replace
    237
  • 8 Rear wing and side panel trim (Saveiro)
    242
  • 8.1 Front protector trim (Saveiro) - replace
    242
  • 8.2 Front protective trim (Gol Rallye) - remove and install
    244
  • 8.3 Front wing trim (Saveiro) - assembly overview
    247
  • 8.4 Front bumper trim (Saveiro) - replace
    248
  • 8.5 Front wing trim (Saveiro Cross) - assembly overview
    249
  • 8.6 Front wing trim (Saveiro Cross) - replace
    250
  • 8.7 Front wing trim (Gol Rallye) - replace
    253
  • 8.8 Rear side panel trim (Saveiro) - assembly overview
    258
  • 8.9 Rear side panel trim (Saveiro) - replace
    258
  • 8.10 Rear side panel trim (Saveiro Cross) - assembly overview
    260
  • 8.11 Rear side panel trim (Saveiro Cross) - replace
    261
  • 8.12 Rear side panel trim (Gol Rallye) - replace
    264
  • 8.13 Rear side protector trim (Saveiro) - replace
    268
  • 8.14 Front protective trim (Gol Rallye) - remove and install
    270
  • 9 Cargo compartment and frames protector (Saveiro)
    274
  • 9.1 Upper tailgate frame - replace
    274
  • 9.2 Cargo compartment upper frame - replace
    275
  • 9.3 Cargo compartment protection grid - remove and install
    279
  • 9.4 External B-pillar frame - replace
    280
  • 9.5 Rear window glass upper and lower frame - remove and install
    283
  • 9.6 Bedliner - remove and install
    285
  • 9.9 Cargo compartment adjustable hooks - remove and install
    291
  • 10 Front grid, front protector grids, rear protector frames
    292
  • 10.1 Front grid and front protector grids - assembly overview
    292
  • 10.2 Front spoiler (Saveiro Cross and Gol Rallye) - replace
    293
  • 10.3 Front protector central grid (Saveiro Cross and Gol Rallye) - replace
    295
  • 10.4 Front protector side grid (Saveiro Cross and Gol Rallye) - remove and install
    297
  • 10.5 Lower rear protector frame (Saveiro Cross) - replace
    299
  • 10.6 Lower rear side protector frame (Saveiro Cross) - replace
    302
  • 10.7 Rear spoiler (Gol) - replace
    304
  • 11 Badges
    307
  • 11.1 Volkswagen Badge - replace
    307
  • 11.2 Model badge (Gol) - replace
    308
  • 11.3 Model badge (Voyage) - replace
    308
  • 11.4 (1.6 - Gol) version distich - replace
    309
  • 11.5 (1.6 - Voyage) version badge - replace
    309
  • 11.6 “Total flex” badge - remove and install
    310
  • 11.7 Version badge (on door - Gol and Voyage) - replace
    311
  • 11.8 “TREND” Badge (Saveiro) - replace
    312
  • 11.9 Sticker “I Trend” (Gol 2012) - replace
    313
  • 11.10 Badge “Gol 25 anos” on front wing - replace
    314
  • 11.11 Badge “Gol 25 anos” on rear window - replace
    316
  • 11.12 “Saveiro” Badge and “VW” badge on tailgate - replace
    317
  • 11.13 “Saveiro Cross” Badge and on tailgate - replace
    319
  • 11.14 “Seleção” Badge (Gol Seleção) - replace
    320
  • 11.15 “Seleção” Side Badge (Gol Seleção) - replace
    321
  • 11.16 Lettering “Rallye” (Gol Rallye) - replace
    322
  • 11.17 Side lettering of the front wing (Gol Vintage) - replace
    322
  • 11.18 Lettering model “Vintage” (Gol Vintage) - replace
    324
  • 11.19 Sticker “Rock in Rio” (Gol Rock in Rio) - replace
    325
  • 11.20 “Blackgol” badge on front door (Gol Blackgol) - replace
    326
  • 11.21 “Blackgol” badge on rear lid (Gol Blackgol) - replace
    327
  • 12 Roof rack (Saveiro)
    330
  • 12.1 Roof rack (Single cab) - remove and install
    330
  • 12.2 Roof rack (Extended cab) - remove and install
    333
  • 12.3 Roof rack (Saveiro Cross) - remove and install
    337
  • 12.4 Roof rack extensor (Saveiro Cross) - remove and install
    341
  • 12.5 Roof rack extensor cover (Saveiro Cross) - remove and install
    344
  • 12.6 Cargo compartment rack (Saveiro Cross) - remove and install
    345
  • 13 Spoiler
    349
  • 13.1 Spoiler (Gol) - remove and install
    349
  • 13.2 Assembly overview
    349
  • 13.4 Remove
    350
  • 13.5 Install
    351
  • 13.6 Spoiler (Voyage) - remove and install
    352
  • 13.7 Assembly overview
    353
  • 13.9 Remove
    354
  • 13.10 Install
    355
  • 14 Saveiro Cross Components
    358
  • 14.1 Assembly overview
    358
  • 15 Gol Rallye Components
    359
  • 15.1 Assembly overview
    359
  • 16 Gol Vintage Components
    360
  • 16.1 Assembly overview
    360
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Gol V (2009) / Sedan (2009) / Saveiro (2010)
Suitable car types 5U1, 5U8, 5U9
Category Reparaturanleitung

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