Electrical system

Chapter overview

• Starter, current supply, CCS
  1
• 1 Battery
  1
• 1.1 Battery A - disconnect and connect
  2
• 1.2 Battery A - remove and install
  6
• 1.3 Battery A console - remove and install
  9
• 1.4 Tightening torques - battery
  11
• 2 Starting motor
  12
• 2.1 Starter B - remove and install
  12
• 2.2 Starter B - (Manufacturer Valeo) - disassemble and assemble
  13
• 2.3 Starter B - (Manufacturer Bosch) - disassemble and assemble
  17
• 2.4 Tightening torques - Starter
  30
• 3 Alternator
  31
• 3.1 Generator (Alternator) C - fastening cable (B+)
  31
• 3.2 Generator (Alternator) C - check Poly-V belt
  32
• 3.3 Generator (Alternator) C engines 1.0l and 1.6l - assembly general view
  32
• 3.4 Generator (Alternator) C engines 1.0l and 1.6l - remove and install
  35
• 3.5 Generator (Alternator) C - replace Poly-V belt pulley
  37
• 3.6 Voltage regulator C1 (Manufacturer Bosch) - disassemble and assemble
  39
• 3.7 Voltage regulator C1 (Manufacturer Valeo) - disassemble and assemble
  40
• 3.8 Tightening torques - Alternator
  42
• Gauges, instruments
  43
• 1 Combined instrument
  43
• 1.1 Locating defects and indicating faults
  43
• 1.2 Combined instrument K - replace
  44
• 1.3 Combined instrument K - remove and install
  46
• 1.4 Combined instrument K - description of rear part
  47
• 1.5 Combined instrument K - connector pinout
  48
• 1.6 Combined instrument K - control light symbols
  49
• 2 Indication of Service Interval
  52
• 2.1 Reset service interval indicator
  52
• 3 12 Volt socket
  53
• 3.1 12 volt socket U5 - assembly overview
  53
• 3.2 12 volt socket U5 - remove and install
  53
• 3.3 Electric socket 2 - 12V U18 (Saveiro Cross) - assembly overview
  56
• 3.4 Electric socket 2 - 12V U18 (Saveiro Cross) - remove and install
  57
• 3.5 Electric socket 2 - 12V U18 (Saveiro Cross) - replace
  58
• Windscreen wash/wipe system
  61
• 1 Windscreen wiper system
  61
• 1.1 Windscreen wiper system (version 1) - assembly overview
  63
• 1.2 Windscreen wiper blade (version 1) - remove and install
  63
• 1.3 Windscreen wiper system (version 2) - assembly overview
  64
• 1.4 Windscreen wiper blade (version 2) - remove and install
  64
• 1.5 Windscreen wiper blade and arm set - remove and install
  65
• 1.6 Windscreen wiper mechanism - remove and install
  67
• 1.7 Windscreen wiper motor V - disassemble and assemble
  68
• 1.8 Mount (bushing) for the mechanism support - remove and install
  69
• 1.9 Windscreen wiper blade resting position (version 1) - adjust
  70
• 1.10 Windscreen wiper blade resting position (version 2) - adjust
  71
• 1.11 Blade application angle on windscreen - adjust
  71
• 1.12 Tightening torques - Windscreen wiper system
  72
• 2 Windscreen washer system
  73
• 2.1 Windscreen washer system - assembly overview
  73
• 2.2 Reservoir for the windscreen and rear window washer system - remove and install
  74
• 2.3 Windscreen washer pump V5 and/or Rear window washer pump V13 - remove and install
  75
• 2.4 Windscreen washer system spray nozzles - replace
  76
• 2.5 Windscreen washer system spray nozzles - adjust
  76
• 3 Rear window wiper system
  77
• 3.1 Rear window wiper and washer system - assembly overview
  77
• 3.2 Rear window wiper arm - remove and install
  78
• 3.3 Rear window wiper motor V12 - remove and install
  79
• 3.4 Rear window wiper blade resting position - adjust
  79
• 3.5 Rear window wiper blade - remove and install
  80
• 3.6 Tightening torques - rear window wiper system
  80
• 4 Rear window washer system
  81
• 4.1 Rear window washer system - assembly overview
  81
• 4.2 Rear window washer system spray nozzle - replace
  82
• 4.3 Rear window washer system spray nozzle - adjust
  82
• Lights, bulbs, switches - exterior
  84
• 1 Main headlights
  84
• 1.1 Main headlights - assembly overview
  84
• 1.2 Main Headlights - remove and install
  86
• 1.3 Main headlight lamps (single) - replace
  86
• 1.4 Main headlight lamps (twin) - replace
  88
• 2 Fog lights
  90
• 2.1 Fog lights - remove and install
  90
• 2.2 Auxiliary headlights (Saveiro Cross and Gol Rallye) - assembly overview
  92
• 2.3 Auxiliary headlights (Saveiro Cross and Gol Rallye) - remove and install
  92
• 3 Headlights - check adjustment
  95
• 3.1 Check headlight adjustment (with the new inspection display without 15º adjustment line).
  96
• 3.2 Headlights - adjust
  97
• 4 Side indicator lights
  100
• 4.1 Side indicator lights incorporated to external rear-view mirrors
  100
• 5 Tail lights
  101
• 5.1 Tail lights (Gol) - assembly overview
  101
• 5.2 Tail lights (Voyage) - assembly overview
  104
• 5.3 Tail lights (Saveiro) - assembly overview
  106
• 6 License plate light
  109
• 6.1 License plate light - remove and install
  109
• 6.2 License plate light X - replace the lamp
  110
• 7 Additional brake light
  111
• 7.1 Auxiliary brake light (Gol) - remove and install
  111
• 7.2 Auxiliary brake light (Voyage) - remove and install
  112
• 7.3 Auxiliary brake light (Saveiro) - remove and install
  112
• 8 Switch set
  114
• 9 Steering lock set
  116
• 9.1 Steering lock set - remove and install
  116
• 10 Ignition/starter switch and key cylinder
  118
• 10.1 Key cylinder - remove and install
  118
• 10.2 Ignition switch D - remove and install
  120
• 10.3 Ignition switch D - pinout
  120
• 11 Auxiliary parking system
  121
• 11.1 Locating defects and indicating faults
  121
• 11.2 Auxiliary parking system - assembly general view
  121
• 11.3 Control unit for parking aid J446 - remove and install
  124
• 11.4 Warning buzzer for rear parking aid H15 - remove and install
  125
• 11.5 Park Assist steering sensor (Gol) - remove and install
  125
• 11.6 Park Assist steering sensor (Voyage) - remove and install
  127
• 11.7 Park Assist steering sensor (Saveiro) - remove and install
  128
• Lights, bulbs, switches - interior
  131
• 1 Internal lights and switches
  131
• 1.1 Switches on the center dash panel frame - remove and install
  131
• 1.2 Warning light switch E3 - removal and install
  132
• 1.4 Switch for int. locking, driver side E150
  133
• 1.6 Front internal lighting switch (door contact) E459 - remove and install
  134
• 1.7 Luggage compartment lighting switch F5 - remove and install
  135
• 1.8 Internal lighting fixture - remove and install
  135
• 1.9 Internal front light W1 - replace
  136
• 1.10 Left centre reading light W39 and/or Right centre reading light W40 - replace
  137
• 1.11 Make-up mirror lighting - remove and install
  138
• 1.12 Make-up mirror lighting lamp L31 - replace
  139
• 1.13 Luggage compartment lighting - remove and install
  139
• 1.14 Luggage Compartment lighting fixture W3 - replace
  140
• 1.15 Internal rear light W43 - remove and install
  140
• 2 Horn
  143
• 2.1 Treble tone horn H2 - remove and install
  143
• 3 Immobilizer
  145
• 3.1 Immobilizer control unit J362 - replace
  145
• 3.2 Immobilizer reading coil D2 - remove and install
  145
• 3.3 Ignition key - variable code transponder
  145
• 3.4 Ignition key - adapt to immobilizer
  145
• 3.5 Ignition key - replace battery
  145
• 4 Alarm System
  146
• 4.1 Locating defects and indicating faults
  146
• 4.2 Anti-theft alarm system - activate and deactivate
  146
• 4.3 Ultra-sound sensor for alarm system G209 - remove and install
  147
• 4.4 Alarm system horn H8 - remove and install
  147
• Wiring
  149
• 1 Fuse and relay support
  149
• 1.1 Fuse and relay support - remove and install
  149
• 2 Boot cover of engine compartment
  150
• 2.1 Boot cover on engine compartment partition panel - remove and install
  150
• 3 Fuse box
  152
• 3.1 Fuse box - remove and install
  152
• 4 Control units
  158
• 4.1 Central control unit for the convenience system J393
  158
• 4.2 Interactive System control unit J879 - remove and install
  158
• 4.3 Control unit of lights with windscreen wiper functions J917
  160
• 4.4 Control unit for exterior mirror tilt-down J351
  161